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Dual phase titanium alloy hot forging process design: experiments and numerical modeling

2015

Titanium alloys are considered desirable materials when both good mechanical properties and weight reduction are required at the same time. This class of materials is widely used in those fields (aeronautics, aerospace) in which common steels and light-weight materials, e.g., aluminum alloys, are not able to satisfy all operative service conditions. During the last decade, forging of titanium alloys has attracted greater attention from both industrial and scientific/academic researchers because of their potential in providing a near net shaped part with minimal need for machining. In this paper, a numerical model of the forging sequences for a Ti-6Al-4V titanium alloy aerospace component is…

Damage and fracture study of cold extrusion dies

2004

Abstract In the present paper die fracture in cold extrusion was investigated considering a few different die reduction zone geometries. A former finite element method (FEM) analysis of the process was developed to obtain the contact pressure distribution at the workpiece–die interface for each of the investigated geometries; subsequently a stress and strain analysis utilizing the BEM code Franc3D was carried out, with the aim to evaluate the crack propagation at each loading cycle, i.e. at each extrusion process. In this way the die life for each of the investigated extrusion die geometries was compared utilizing the Paris law and the values assumed by the stress concentration coefficient …

The Relevance Of The Preform Design In Coining Processes Of Cupronickel Alloy

2007

Coining is a forging process in which a metallic disk, characterized by a low volume‐surface ratio, is deformed with the aim to impress 3D images on its three surfaces. Due to the large production volumes and, at the same time, to the high quality standards required to the final products in terms of final dimensions, tolerances and surface finishing, such closed‐die, cold forging process requires a careful evaluation and choice of the proper operative parameters. In particular, along with technological parameters as the die velocity, die stroke and lubrication, which, in turn, contribute to affect the pressure values on the die surfaces, and thus the press choice, geometrical parameters as …

Finite-element simulation of residual stress induced by split-sleeve cold-expansion process of holes

2008

A three-dimensional finite-element simulation was conducted for a split-sleeve cold-expansion process in order to determine the residual stress field around an expanded hole. The commercial FEA software DEFORM-3D™, a Lagrangian implicit code designed for metal forming processes, was used to model the cold-expansion process of a fastener hole. The results show a through-thickness residual stress field in good agreement with the analytical solution developed by Guo. Moreover, the simulation has highlighted the effect of the split sleeve and the plate thickness on the residual stress field. © 2007 Elsevier B.V. All rights reserved.

Analytical bonding criteria for joint integrity prediction in friction stir welding of aluminum alloys

2014

Abstract In this study, two bonding criteria, previously used for porthole die extrusion, are applied to FSW starting from the local value of the main field variables calculated through a specifically developed 3D numerical model of the process. Their applicability and effectiveness have been assessed through an experimental and numerical campaign carried out with the main process parameters varying in a wide range. The pressure–time–flow criterion was demonstrated to be better suited for FSW processes when large welding speed is used.

Multifibrillar bundles of a self-assembling hyaluronic acid derivative obtained through a microfluidic technique for aortic smooth muscle cell orient…

2018

A hyaluronic acid derivative that is able to physically crosslink in a saline aqueous environment was employed for the production of fibers with a mean diameter of 50 μm using a microfluidic technique. The microfibers were collected in a tailored rotating collector and assembled to form multifibrillar bundles. The orientation of the microfibers on the collected bundles was evaluated by microCT analysis. The bundles were biofunctionalized by physical addition of fibronectin or chemical tethering of a cyRGDC peptide to achieve control of Aortic Smooth Muscle Cell (AoSMC) attachment, elongation and alignment. The mechanical performances of these bundles were evaluated by elongation tests, rela…

1986

Ultimate tensile properties and dart impact behaviour of coextruded films of LDPE and LLDPE were compared with those of films made from blends of the same resins. The effect of composition and of both blow up ratio and axial draw ratio of the blowing process on film properties was explored. The results indicate that, at least for semicompatible systems like that considered here, films made from blends and coextruded ones have mechanical properties very close to each other. Die Festigkeitseigenschaf ten und das Verhalten beim Kugelfalltest von coextrudiertcn Filmen aus LDPE und LLDPE wurden mit den entsprechenden Eigenschaften von aus Mischungen dieser Polymere hergestellten Filmen vergliche…

Bottle microresonator with actively stabilized evanescent coupling

2011

The evanescent coupling of light between a whispering-gallery-mode bottle microresonator and a sub-wavelength-diameter coupling fiber is actively stabilized by means of a Pound-Drever-Hall technique. We demonstrate the stabilization of a critically coupled resonator with a control bandwidth of 0.1 Hz, yielding a residual transmission of (9 \pm 3) \times 10^-3 for more than an hour. Simultaneously, the frequency of the resonator mode is actively stabilized.

Third-harmonic generation in optical microfibers: From silica experiments to highly nonlinear glass prospects

2012

International audience; Using optical microfibers, phase matching between different propagation modes allows for third-harmonic generation (THG). After detailing the relevant phase matching conditions and overlap integrals, we provide a comparison between THG effective efficiencies in silica and tellurite glasses. We also explain the relatively easy, wideband, conversion that we observe experimentally in silica glass microfibers, from 155 mu m to the green, by the geometry of the tapering region.

Polyurethane and Polyisocyanurate Foams in External Tank Cryogenic Insulation

2013

External tanks of the spacecrafts need not only efficient, but also safe cryogenic insulation materials and the issues of their development are still urgent. At present, polyurethane (PUR) or polyisocyanurate (PIR) foams’ cryogenic insulation is widely applied in the partially reusable launch systems. Factors influencing the cryogenic resistance of external thermal insulation performed of spray-on PUR or PIR foams are characterised based on a wide literature search. They include chemical structure and macromolecules’ architecture of polymeric matrix, physical and mechanical properties of foams, thermal stability and combustibility, cellular structure of foams etc. Experimental data on physi…