0000000000010236
AUTHOR
F.j. ÁLvarez-hornos
Start-Up of Chitosan-Assisted Anaerobic Sludge Bed Reactors Treating Light Oxygenated Solvents under Intermittent Operation
Quality of the granular sludge developed during the start-up of anaerobic up-flow sludge bed reactors is of crucial importance to ensure the process feasibility of treating industrial wastewater such as those containing solvents. In this study, the microbial granule formation from suspended-growth biomass was investigated in two chitosan-assisted reactors. These reactors operated mimicking industrial sites working with night closures treating a mixture of ethanol, ethyl acetate, and 1-ethoxy-2-propanol. Each reactor operated under different hydrodynamic regimes typical from UASB (R1: <
Removal of acetone from air emissions by biotrickling filters: providing solutions from laboratory to full-scale
A full-scale biotrickling filter (BTF) treating acetone air emissions of wood-coating activities showed difficulties to achieve outlet concentrations lower than 125 mg C m-3, especially for high inlet concentrations and oscillating emissions. To solve this problem, a laboratory investigation on acetone removal was carried out simulating typical industrial conditions: discontinuous and variable inlet concentrations and intermittent spraying. The results were evaluated in terms of removal efficiency and outlet gas emission pattern. Industrial emissions and operational protocols were simulated: inlet load up to 70 g C m-3 h-1 during 2 cycles of 4 h per day and intermittent trickling of 15 min …
Evaluation of dynamic microbial communities in a styrene-degrading biotrickling filter using 16S rDNA tag pyrosequencing and denaturing gradient gel electrophoresis
Accurately characterizing microbial communities within bioreactors undergoing dynamic operating conditions is an essential first step towards understanding the relationship between microbial community structure and bioreactor performance. A detailed assessment of the changes in microbial populations within a styrene-degrading biotrickling filter was carried out using samples collected at multiple time points ranging from 21 to 155 days of biotrickling filter operation. Examination of microbial populations was conducted by 16S rDNA tag pyrosequencing and denaturing gradient gel electrophoresis (DGGE). Validation of pyrosequencing results was performed by quantitative polymerase chain reactio…
Influence of activated carbon on performance and microbial communities in the treatment of solvent pollutant mixtures in a continuous stirred tank reactor
The influence of the addition of granular activated carbon (GAC) on the anaerobic treatment of wastewater with a mixture of ethanol and 1-ethoxy-2-propanol (E2P), which are typical pollutants from the flexographic/printing industry, was evaluated. For this purpose, the reactor performance and microbial community in two continuous stirred tank reactors (CSTRs), i.e. control and GAC supplemented, were assessed. Both reactors, seeded with anaerobic granular biomass, showed similar global performance (RE > 93%), except after organic load shocks and after E2P addition. GAC supplementation substantially enhanced the response of the biological system to organic load shocks and reduced the acclimat…
Removal of 2-butoxyethanol gaseous emissions by biotrickling filtration packed with polyurethane foam
The removal of 2-butoxyethanol from gaseous emissions was studied using two biotrickling filters (BTF1 and BTF2) packed with polyurethane foam. Two different inoculum sources were used: a pure culture of Pseudomonas sp. BOE200 (BTF1) and activated sludge from a municipal wastewater treatment plant (BTF2). The bioreactors were operated at inlet loads (ILs) of 130 and 195 g m(-3) hour(-1) and at an empty bed residence time (EBRT) of 12.5s. Under an IL of ∼130 g m(-3) hour(-1), BTF1 presented higher elimination capacities (ECs) than BTF2, with average values of 106±7 and 68±8 g m(-3) hour(-1), respectively. However, differences in ECs between BTFs were decreased by reducing the irrigation inte…
Evolution of Bacterial Community in a Full-scale Biotrickling Filter by Fluorescence in Situ Hybridization (FISH)
The performance of a full-scale biotrickling system for the treatment of exhaust gases from two different paint sources at a furniture facility, was investigated applying Fluorescense in situ hybridization (FISH). This technique allowed the detection of major bacteria groups and, therefore, helped in understanding complex microbial communities. The results indicated that Alphaproteobacteria, Betaproteobacteria, Gammaproteobacteria, and Deltaproteobacteria were more predominant than Firmicutes and Actiniobacterias. In addition, a variation in the composition of the bacterial community throughout the time of operation and with the paint source was observed. Betaproteobacteria showed similar r…
Performance and feasibility of biotrickling filtration in the control of styrene industrial air emissions
Abstract The performance and feasibility of a pilot unit of biotrickling filter (BTF) for the treatment of industrial emissions polluted by styrene was investigated for one year at a fiber reinforced plastic industrial site. The pilot unit was packed with a structured material with a volume of 0.6 m3. Monitoring results have shown successful treatment of the industrial styrene emissions working at empty bed residence times (EBRT) between 31 and 66 s. The best performance was obtained after 300 days when a more stable biofilm had been developed, obtaining the highest elimination capacity of 18.8 g m−3 h−1 (removal efficiency of 75.6%) working at 31 s of EBRT. In addition, a photocatalytic re…
Control of VOCs from printing press air emissions by anaerobic bioscrubber: Performance and microbial community of an on-site pilot unit
Abstract A novel process consisted of an anaerobic bioscrubber was studied at the field scale for the removal of volatile organic compounds (VOCs) emitted from a printing press facility. The pilot unit worked under high fluctuating waste gas emissions containing ethanol, ethyl acetate, and 1-ethoxy-2-propanol as main pollutants, with airflows ranging between 184 and 1253 m 3 h −1 and an average concentration of 1126 ± 470 mg-C Nm −3 . Three scrubber configurations (cross-flow and vertical-flow packings and spray tower) were tested, and cross-flow packing was found to be the best one. For this packing, daily average values of VOC removal efficiency ranged between 83% and 93% for liquid to a…
Intermittent operation of UASB reactors treating wastewater polluted with organic solvents: process performance and microbial community evaluation
The effect of intermittent feeding on the treatment of wastewater polluted with ethanol, ethyl acetate and 1-ethoxy-2-propanol in anaerobic upflow sludge blanket reactors was investigated. Three laboratory-scale reactors, one periodically supplemented with chitosan, were operated in an intermittent pattern (16 hours per day; 5 days per week) during 5 months. Removal efficiencies higher than 94% were obtained at organic loading rates up to 50 kg COD m−3 d−1. The addition of chitosan positively affected the specific methanogenic activity of the granular sludge. Although partial deterioration of the granules was observed, it was not correlated with variations in the production of extracellular…
UV photocatalytic oxidation of paint solvent compounds in air using an annular TiO2-supported reactor
BACKGROUND: One of the most important industrial sources of volatile organic compounds (VOCs) is related to coating and painting applications. In this sense, photocatalytic oxidation can become an innovative and promising alternative for the remediation of air polluted by VOCs. In this study the UV photodegradation of m-xylene, toluene and n-butyl acetate, as representative compounds of paint solvents, was carried out in an annular reactor using a TiO2–glass wool supported catalyst. RESULTS The removal of each component and their mixture, simulating an industrial emission, was evaluated under different operational conditions. A maximum elimination capacity of 12, 18 and 80 mg C m−3 s−1 was …
Evaluation of a combined activated carbon prefilter and biotrickling filter system treating variable ethanol and ethyl acetate gaseous emissions
The removal of a 1:1 by weight mixture of ethanol and ethyl acetate was studied in a gas phase biotrickling filter running under conditions that simulated industrial emissions from the flexographic sector, i.e. discontinuous loading (twelve hours per day and five days per week) and oscillating concentration of the inlet stream. Three sets of experimental conditions were tested in which empty-bed residence time varied from 60 to 25s (inlet loads from 50 to 90g Cm -3 h -1 ). The biotrickling filter reached a maximum elimination capacity of 48.5g Cm -3 h -1 (removal efficiency = 68.9%) for an empty-bed residence time of 40 s. A decrease in the residence time from 40 to 25 s adversely affected …
Abatement of styrene waste gas emission by biofilter and biotrickling filter: comparison of packing materials and inoculation procedures.
The removal of styrene was studied using 2 biofilters packed with peat and coconut fibre (BF1-P and BF2-C, respectively) and 1 biotrickling filter (BTF) packed with plastic rings. Two inoculation procedures were applied: an enriched culture with strain Pseudomonas putida CECT 324 for biofilters and activated sludge from a municipal wastewater treatment plant for the BTF. Inlet loads (ILs) between 10 and 45 g m-3 h-1 and empty bed residence times (EBRTs) from 30 to 120 s were applied. At inlet concentrations ranging between 200 and 400 mg Nm-3, removal efficiencies between 70 and 95% were obtained in the 3 bioreactors. Maximum elimination capacities (ECs) of 81 and 39 g m-3 h-1 were obtained…
QR codes implementation and evaluation in teaching laboratories of Chemical Engineering
Los codigos QR (Quick Response) son codigos de barra ampliamente utilizados en aplicaciones comerciales y de marketing para incluir enlaces a paginas web, entre otras cosas. En la actualidad un gran numero de dispositivos electronicos como telefonos inteligentes o tabletas cuentan con aplicaciones capaces de capturar dicha informacion, permitiendo a su usuario almacenarla y compartirla con otros usuarios. Existen algunos ejemplos de su aplicacion en la educacion, si bien no se han encontrado ejemplos en el area de Ingenieria Quimica. En este contexto, el trabajo que se presenta es la implantacion y evaluacion de codigos QR en laboratorios docentes de Ingenieria Quimica con acceso a contenid…
Aspen Plus process-simulation model: Producing biogas from VOC emissions in an anaerobic bioscrubber
A process-simulation model for a novel process consisted of an anaerobic bioscrubber was developed in Aspen Plus®. A novel approach was performed to implement the anaerobic reactor in the simulation, enabling it to be connected to the scrubber. The model was calibrated and validated using data from an industrial prototype that converted air emissions polluted with volatile organic compounds with an average daily concentration of 1129 mgC Nm−3 into bioenergy for more than one year. The scrubber, which showed a removal efficiency within 83-93%, was successfully predicted with an average absolute relative error of 5.2 ± 0.08% using an average height-to-theoretical-plate value of 1.05 ± 0.08 m …
Biofiltration of ethylbenzene vapours: influence of the packing material.
In order to investigate suitable packing materials, a soil amendment composed of granular high mineralized peat (35% organic content) locally available has been evaluated as carrier material for biofiltration of volatile organic compounds in air by comparison with a fibrous peat (95% organic content). Both supports were tested to eliminate ethylbenzene from air streams in laboratory-scale reactors inoculated with a two-month conditioned culture. In pseudo-steady state operation, experiments at various ethylbenzene inlet loads (ILs) were carried out. Maximum elimination capacity of about 120 g m(-3) h(-1) for an IL of 135 g m(-3) h(-1) was obtained for the fibrous peat. The soil amendment re…
Evaluation of a pilot-scale biotrickling filter as a VOC control technology for the plastic coating sector
Abstract The performance and feasibility of a biotrickling filter (BTF) pilot unit for the treatment of exhaust gases from two robotic spray paint booths at a plastic coating facility were investigated. The volatile organic compound (VOC) concentrations in the emissions of the exhaust gases from the paint booths were relatively stable, although the VOC composition depended on the applied solvent-paint formulation in the booths. The pilot plant was operated for one year at empty bed residence times (EBRTs) ranging from 30 to 93 s. The performance of the system was affected by the solvent-paint formulations. An EBRT between 30 and 40 s was enough to meet legal requirements for products contai…
Influence of ground tire rubber on the transient loading response of a peat biofilter
Abstract The effect of using ground tire rubber (GTR) as an adsorptive material in the removal of a 2:1:1 weight mixture of n-butyl acetate, toluene and m-xylene by using a peat biofilter under different intermittent conditions was investigated. The performance of two identical size biofilters, one packed with fibrous peat alone and the other with a 3:1 (vol) fibrous peat and GTR mixture, was examined for a period of four months. Partition coefficients of both materials were measured. Values of 53, 118 and 402 L kg −1 were determined for n-butyl acetate, toluene and m-xylene in peat, respectively; and values of 40, 609 and 3035 L kg −1 were measured for the same compounds in GTR. Intermitte…
Optimization of alkali pretreatment to enhance rice straw conversion to butanol
Abstract The use of rice straw (RS) was enhanced to produce biobutanol as biofuel, for which the NaOH pretreatment was optimized by considering the butanol-biomass ratio that quantify the mass balance efficiency of the three sequential stages of the process: pretreatment, enzymatic hydrolysis and fermentation by Clostridium beijerinckii. The optimum point (solid loading of 5% w/v with 0.75% w/v NaOH at 134 °C for 20 min) of the best cost-wise option yielded an enhanced biomass use of 77.6 g kg RS−1. A maximum butanol titer of 10.1 g L−1 was reached after 72 h of fermentation with the complete uptake of glucose and nearly complete uptake of xylose. The NaOH concentration was the most influen…
Comparison of inoculums in the removal of 2-butoxyethanol from air emissions by biotrickling filter: Performance and microbial monitoring
2-butoxyethanol is one of the most used glycol ether in industrial activities and the treatment of air 2-butoxyethanol-emissions become necessary. Biotechnologies are potential treatment technologies due to their low operational costs. The use of two inoculums in the treatment of 2-butoxyethanol by biotrickling filters (BTFs) packed with polyurethane-foam was studied. A pure culture of Pseudomonas putida, previously adapted to 2-butoxyethanol, was used as inocula in a BTF operated in the University of Stuttgart. Fresh activated sludge from a municipal waste water treatment plant was used as inocula in a BTF operated in the University of Valencia. An empty bed residence time of 12.5 s and in…
Effect of pre-treatments based on UV photocatalysis and photo-oxidation on toluene biofiltration performance
BACKGROUND: The integration of UV photocatalysis and biofiltration seems to be a promising combination of technologies for the removal of hydrophobic and poorly biodegradable air pollutants. The influence of pre-treatments based on UV254 nm photocatalysis and photo-oxidation on the biofiltration of toluene as a target compound was evaluated in a controlled long-term experimental study using different system configurations: a standalone biofilter, a combined UV photocatalytic reactor-biofilter, and a combined UV photo-oxidation reactor (without catalyst)-biofilter. RESULTS: Under the operational conditions used (residence time of 2.7 s and toluene concentrations 600–1200 mg C m−3), relativel…
Granulation and microbial community dynamics in the chitosan-supplemented anaerobic treatment of wastewater polluted with organic solvents.
Abstract The effect of chitosan on the development of granular sludge in upflow anaerobic sludge blanket reactors (UASB) when treating wastewater polluted with the organic solvents ethanol, ethyl acetate, and 1-ethoxy-2-propanol was evaluated. Three UASB reactors were operated for 219 days at ambient temperature with an organic loading rate (OLR) of between 0.3 kg COD m −3 d −1 and 20 kg COD m −3 d −1 . One reactor was operated without the addition of chitosan, while the other two were operated with the addition of chitosan doses of 2.4 mg gVSS −1 two times. The three reactors were all able to treat the OLR tested with COD removal efficiencies greater than 90%. However, the time required to…
Bacterial community analysis of a gas-phase biotrickling filter for biogas mimics desulfurization through the rRNA approach
Abstract The bacterial composition of a lab-scale biotrickling filter (BTF) treating high loads of H 2 S was investigated by the rRNA approach. Two 16S rRNA gene clone libraries were established 42 and 189 d after reactor startup, while fluorescent in-situ hybridization (FISH) with DNA probes was performed throughout 260 d of reactor operation. Diversity, community structure and metamorphosis were studied from reactor startup to fully-established pseudo-steady state operation at near neutral pH and at an inlet H 2 S concentration of 2000 ppmv (load of 55.6 g H 2 S m −3 h −1 ). In addition, FISH was used for assessing the spatial distribution of sulfur-oxidizing bacteria (SOB) along the len…
Modeling of copper fixed-bed biosorption from wastewater by Posidonia oceanica
Biosorption of copper from aqueous solutions by Posidonia oceanica was investigated in batch and fixed-bed experiments. Batch experiments were conducted to evaluate the removal equilibrium at pH 5.0 and 6.0; experimental data were fitted to Langmuir model with maximum uptake capacities of 56.92 and 85.78 mg g(-1), respectively. Five column experiments were carried out at different feed concentrations. Breakthrough times and continuous sorption isotherm were obtained from breakthrough curves. Differences among batch and continuous isotherms were observed; the maximum uptake capacity in dynamic conditions was found in 56.70 mg g(-1) for final pH between 5.0 and 5.5. The biosorbent was regener…