Novel biomass fly ash-based geopolymeric mortars using lime slaker grits as aggregate for applications in construction: Influence of granulometry and binder/aggregate ratio
Abstract This work discusses the influence of the aggregate granulometry and the binder/aggregate ratio on the engineering properties of novel green geopolymeric mortars. Two wastes generated by a Portuguese Kraft pulp industry are employed to manufacture the material: lime slaker grits (used as aggregate) and biomass fly ash (to partially replace the metakaolin − 70 wt% substitution). The novel geopolymeric mortars could find innovative applications as sustainable construction materials. The studied mix design foresees the use of several grits granulometric ranges and ratios binder/aggregate to discuss workability, water sorptivity, and mechanical performance of the novel mortars. To date,…
Unexplored alternative use of calcareous sludge from the paper-pulp industry in green geopolymer construction materials
Abstract Calcareous sludge is an alkaline waste produced by the paper pulp industry that is commonly disposed of in land-fill. However, recent studies and the European regulations discourage such practice. This work investigates an alternative and innovative way to recycle and reuse this waste, as filler, in the production of green geopolymeric mortars intended for applications in construction. This is the first time that this calcareous sludge is used to produce novel waste-based materials, in both construction and geopolymer technology. The novel alkali-activated mortar also uses biomass fly ash – another slightly investigated waste stream – to substitute the metakaolin (70 wt% substituti…
Innovative Recycling of Lime Slaker Grits from Paper-Pulp Industry Reused as Aggregate in Ambient Cured Biomass Fly Ash-Based Geopolymers for Sustainable Construction Material
Lime slaker grits and biomass fly ash are solid wastes produced by the Kraft paper-pulp industry that are commonly disposed of in landfill. However, recent studies and European regulations discourage such disposal practices. This work investigates an alternative and innovative way to recycle and reuse these wastes in the production of green geopolymeric mortars intended for application in the construction industry. Here, biomass fly ash was used as the main source of alumino-silicate in the binder precursor (70 wt.% substitution to metakaolin), and grits (ranging from 1&ndash
Pyrolysed cork-geopolymer composites: A novel and sustainable EMI shielding building material
Abstract In this investigation, and for the first time, pyrolysed sustainable cork was used to produce waste-based geopolymer-cork composites with enhanced electromagnetic interference (EMI) shielding properties. The influence of the pyrolysed cork amount and the geopolymer porosity on the EMI shielding ability of the composites was studied. The maximum total shielding effectiveness (SET) values achieved by these novel building materials (−13.8 to −15.9 dB) are equal to any other reported geopolymer microwave (MW) absorbers over the X-band, despite containing much lower carbon content. In addition, our composites were produced using an industrial waste (biomass fly ash) as raw material and …
Selection of novel geopolymeric mortars for sustainable construction applications using fuzzy topsis approach
Construction is recognized as one of the most polluting and energy consuming industries worldwide, especially in developing countries. Therefore, Research and Development (R&
Mix design and mechanical performance of geopolymer binder for sustainable construction and building materials
Sustainability in construction is a major concern worldwide, due to the huge volume of materials and energy consumed by this sector. Associated supplementing industries (e.g. Portland cement production) constitute a significant source of CO2 emissions and global warming. Valorisation and reuse of industrial wastes and by-products make geopolymers a solid and sustainable via to be followed as a valid alternative to Portland cement. In this work the mix design of a green fly ash-based geopolymer is evaluated as an environmentally friendly construction material. In the pursuit of sustainability, wastes from a regional kraft pulp industry are exploited for the material processing. Furthermore, …
Green geopolymeric concrete using grits for applications in construction
Abstract This work investigates the production a green geopolymer-based concrete for a sustainable construction material using biomass wastes from a kraft pulp industry: fly ash (as main alumina-silicate source) and grits (as aggregate). Moreover, a simple, reproducible, ambient temperature, and low-cost manufacture is followed. Mix design aims to maximize wastes incorporation and optimize the mechanical performance. Preliminary tests indicate that the used wastes may be successfully employed to produce green geopolymeric concretes with satisfying mechanical performance (up to 18 MPa), according to the European standards. Furthermore, they represent a viable solution to reduce the environme…
Influence of sol counter-ions on the visible light induced photocatalytic behaviour of TiO2 nanoparticles
Titanium dioxide (TiO2) nanoparticles are attracting increasing interest because of their superior photocatalytic and antibacterial properties. Here, aqueous titanium oxy-hydroxide sols were made, using a green synthesis method, from the controlled hydrolysis/peptisation of titanium isopropoxide. Three different mineral acids were used to peptise the sol (HNO3, HBr and HCl), and provide counter-ions. The influence of nitrate or halide sol counter-ions on size distributions of the starting sols were measured via photon correlation spectroscopy (PCS). Semi-quantitative phase composition analysis (QPA), on the gels thermally treated at 450 and 600 degrees C, was carried out via Rietveld refine…
ALKALI-ACTIVATED MORTARS FOR SUSTAINABLE CONSTRUCTION MATERIAL: EFFECTS OF BINDER-TO- AGGREGATE RATIO AND CURING CONDITION
Valorisation and reuse of industrial wastes has become a worldwide compelling topic to improve the sustainability of processes and materials. This paper discusses an alternative way to recycle the biomass fly ash, generated by the kraft pulp industry, to manufacture novel geopolymeric mortars intended for applications in construction. Biomass fly ash was used as a raw material, in partial substitution of the commonly used metakaolin, natural siliceous sand as aggregate. The followed manufacture process is highly simple and reproducible. Various proportions binder to aggregate were tested to study the effect on the final mortars properties. The mortars mechanical resistance was also studied …
Mix design and mechanical performance of geopolymeric binders and mortars using biomass fly ash and alkaline effluent from paper-pulp industry
Abstract This work investigates the use of biomass fly ash (BFA) and an alkaline effluent (AEF), both generated from the Kraft pulp industry, in the preparation of geopolymeric binders and mortars for construction applications. BFA replaced the metakaolin (MK) while the AEF substituted the distilled water used to dissolve NaOH pellets. The mix design aims to maximize the amount of both the wastes and to optimize the materials properties, such as workability and mechanical performance. At the same time, also the environmental impact decreases enhancing the materials' sustainability and facilitating the circular economy. For the previously optimized BFA/MK ratio (70/30 wt.%) several NaOH/Na2S…