Novel biomass fly ash-based geopolymeric mortars using lime slaker grits as aggregate for applications in construction: Influence of granulometry and binder/aggregate ratio
Abstract This work discusses the influence of the aggregate granulometry and the binder/aggregate ratio on the engineering properties of novel green geopolymeric mortars. Two wastes generated by a Portuguese Kraft pulp industry are employed to manufacture the material: lime slaker grits (used as aggregate) and biomass fly ash (to partially replace the metakaolin − 70 wt% substitution). The novel geopolymeric mortars could find innovative applications as sustainable construction materials. The studied mix design foresees the use of several grits granulometric ranges and ratios binder/aggregate to discuss workability, water sorptivity, and mechanical performance of the novel mortars. To date,…
Unexplored alternative use of calcareous sludge from the paper-pulp industry in green geopolymer construction materials
Abstract Calcareous sludge is an alkaline waste produced by the paper pulp industry that is commonly disposed of in land-fill. However, recent studies and the European regulations discourage such practice. This work investigates an alternative and innovative way to recycle and reuse this waste, as filler, in the production of green geopolymeric mortars intended for applications in construction. This is the first time that this calcareous sludge is used to produce novel waste-based materials, in both construction and geopolymer technology. The novel alkali-activated mortar also uses biomass fly ash – another slightly investigated waste stream – to substitute the metakaolin (70 wt% substituti…
Innovative Recycling of Lime Slaker Grits from Paper-Pulp Industry Reused as Aggregate in Ambient Cured Biomass Fly Ash-Based Geopolymers for Sustainable Construction Material
Lime slaker grits and biomass fly ash are solid wastes produced by the Kraft paper-pulp industry that are commonly disposed of in landfill. However, recent studies and European regulations discourage such disposal practices. This work investigates an alternative and innovative way to recycle and reuse these wastes in the production of green geopolymeric mortars intended for application in the construction industry. Here, biomass fly ash was used as the main source of alumino-silicate in the binder precursor (70 wt.% substitution to metakaolin), and grits (ranging from 1&ndash
A sustainable replacement for TiO2 in photocatalyst construction materials: Hydroxyapatite-based photocatalytic additives, made from the valorisation of food wastes of marine origin
The use of waste materials and by-products in building materials is of increasing importance to improve sustainability in construction, as is the incorporation of photocatalytic materials to both combat atmospheric pollution and protect the structures and façades. This work reports the innovative use of photocatalytic hydroxyapatite (HAp) based powders, derived from Atlantic codfish bone wastes, as an additive to natural hydraulic lime mortars. HAp is the main component of bone, and hence is non-toxic and biocompatible. This is the first time that such a calcium phosphate-based photocatalyst, or indeed any fish/marine derived wastes, have been added to building materials. A key factor is th…
Photocatalytic nano-composite architectural lime mortar for degradation of urban pollutants under solar and visible (interior) light
Abstract Recent advances in nano-technology and nano-additives can give enhanced properties to natural hydraulic lime (NHL), creating a multifunctional material. We have prepared a novel nanocomposite, made of a commercial mortar with 1 wt% and 5 wt% added titania nanoparticles (NPs). These TiO 2 NPs are themselves doped with 1 mol% silver, to give the material enhanced photocatalytic and antimicrobial properties. The Ag-doped TiO 2 NPs were made from a simple, costs effective, aqueous green nanosynthesis process, and the end material only contains 0.01–0.05% Ag. As this mortar is intended to both combat atmospheric pollution, and create more durable/lower maintenance building facades (plas…
Development of energy-saving innovative hydraulic mortars reusing spent coffee ground for applications in construction
This paper reports the development of green bio-composite mortars, obtained reusing spent coffee ground (SCG), an agri-food residue, in the light of the Circular Economy approach. This process can boost the sustainability in Construction and proposes an alternative to SCG disposal in landfill, potentially dangerous to humans and the environment. For the first time, specimens were produced and compared using different blends of conventional hydraulic binders (ordinary Portland cement and natural hydraulic lime); SCG partially substituted sand (up to 15 wt.%, with a 2.5% increment) for the aggregate mix. The manufacturing process was performed at ambient conditions (20°C, 65% RH) resulting hi…
Architectural technologies for life environment: Spent coffee ground reuse in lime-based mortars. A preliminary assessment for innovative green thermo-plasters
Spent coffee ground, the residue obtained from the brewing process, is the primary unavoidable (inedible) waste from the coffee consumption. As coffee production and beverage consumption are increasing worldwide, a more sustainable waste management is required since the usual disposal in landfill is a liability to both humans and the environment. This paper is aimed at showing a possible alternative reuse of coffee ground wastes in novel green building materials intended for thermo-plastering applications in construction, in a circular economy context. Coffee waste was used in various percentages (up to 17.5%) to assess the engineering performance of the produced bio-composite mortars. The …
Influence of sol counter-ions on the visible light induced photocatalytic behaviour of TiO2 nanoparticles
Titanium dioxide (TiO2) nanoparticles are attracting increasing interest because of their superior photocatalytic and antibacterial properties. Here, aqueous titanium oxy-hydroxide sols were made, using a green synthesis method, from the controlled hydrolysis/peptisation of titanium isopropoxide. Three different mineral acids were used to peptise the sol (HNO3, HBr and HCl), and provide counter-ions. The influence of nitrate or halide sol counter-ions on size distributions of the starting sols were measured via photon correlation spectroscopy (PCS). Semi-quantitative phase composition analysis (QPA), on the gels thermally treated at 450 and 600 degrees C, was carried out via Rietveld refine…
Reuse and recycling in construction: novel photocatalytic nano-mortars from valorised industrial wastes
Production of novel eco-composite nano-mortars for architectural finishing, designed to combat environmental pollution affecting building shells, is reported. Specimens consist of a natural hydraulic lime mortar matrix doped with various kinds of nanophotocatalysts, produced from valorized industrial wastes: TiO2-hexaferrite from Fe3O2, and Ti(SO4)2-hydroxyapatite from Atlantic codfish bones. Samples were characterized and their photocatalytic activity was evaluated. Analysis showed that industrial wastes may be usefully reused to produce a new generation of sustainable, cheap and multifunctional novel building materials.
The coffee-house: Upcycling spent coffee grounds for the production of green geopolymeric architectural energy-saving products
This study investigates a possible alternative reuse of spent coffee grounds (SCG), the major residue of the brewing process, to manufacture green geopolymeric materials for innovative building applications in energy-saving construction, in line with the European Green Deal towards zero-energy building. Specimens were prepared by a combination of biomass fly ash from the Kraft paper-pulp process, as raw material (70 wt%), and SCG (up to 17.5 %), as filler. The high amount of reused bio-wastes makes the material fit the requirements for the Minimum Environmental Criteria (MEC) certification, in light of the Circular Economy (CE) approach. Sustainability is also boosted by the manufacturing p…
Mix design and mechanical performance of geopolymeric binders and mortars using biomass fly ash and alkaline effluent from paper-pulp industry
Abstract This work investigates the use of biomass fly ash (BFA) and an alkaline effluent (AEF), both generated from the Kraft pulp industry, in the preparation of geopolymeric binders and mortars for construction applications. BFA replaced the metakaolin (MK) while the AEF substituted the distilled water used to dissolve NaOH pellets. The mix design aims to maximize the amount of both the wastes and to optimize the materials properties, such as workability and mechanical performance. At the same time, also the environmental impact decreases enhancing the materials' sustainability and facilitating the circular economy. For the previously optimized BFA/MK ratio (70/30 wt.%) several NaOH/Na2S…