0000000000165475

AUTHOR

Edoardo Proverbio

Salt spray fog ageing of hybrid composite/metal rivet joints for automotive applications

Abstract The present experimental investigation aims to investigate the effect of salt-fog exposition on the mechanical behaviour of composite/metal riveted joints. To this aim, two kinds of joint were exposed to salt-fog environmental conditions according to ASTM B117 standard, for fifteen weeks. In particular, two composite laminates (i.e. glass fibre and carbon fibre/epoxy composites) were used as composite substrate joined with the metal substrate (i.e. aluminium alloy Al 6060). Single-lap shear tests were carried out in order to evaluate the evolution of the mechanical performances and the damage mechanisms of the riveted joints during the ageing exposition. The results evidence that t…

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Effect of external basalt layers on durability behaviour of flax reinforced composites

Abstract Aim of this work is to evaluate the influence of external layers of basalt-mat on the durability behaviour of flax reinforced epoxy composites. To this scope, long-term ageing tests were performed on two different laminates in critical environmental conditions. The first laminate, named Flax, was constituted by stacking ten layers of bidirectional flax fabrics. The second one, named Flax–Basalt, was produced by replacing two external flax layers with two layers of basalt mat for each side of the laminate. Both laminates were exposed to salt-fog environmental conditions, according to ASTM B 117 standard, for 60 days. Five samples per laminate were removed from salt-fog spray chamber…

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Dual Ni/Ni-Co electrodeposited coatings for improved erosion-corrosion behaviour

Abstract Industrial applications of hydrophobic metallic coatings are limited to durability of their surface structures against detrimental effects of the surrounding environments. In the present research, the life-long of the hierarchical structure of hydrophobic nickel coating in an erosive-corrosive solution was investigated. The effect of alloying with cobalt on strengthening the hierarchical structures was also investigated. In this regard, highly hydrophobic Ni/Ni, Ni-Co/Ni-Co, dual Ni/Ni-Co and dual Ni-Co/Ni coatings with rough hierarchical structures were electrodeposited. In situ electrochemical measurements were performed to investigate changes in corrosion resistance and hydropho…

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Pull-off adhesion of hybrid glass-steel adhesive joints in salt fog environment

The aim of this paper was to evaluate the durability behaviour of glass/steel adhesive joints exposed to salt fog environmental conditions for ten weeks, according to ASTM B117 standard. To this scope, pull-off mechanical tests were carried out in order to evaluate the performances evolution and damage phenomena of the adhesive joints during the ageing exposition. Two different types of adhesives were compared (i.e. epoxy and polyurethane ones). Moreover, the effects of the glass surface condition and the presence of a basalt mat layer within the adhesive thickness were evaluated. The mechanical performances were related with the occurred failure mechanisms. Epoxy-based joints showed higher…

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On the response of flax fiber reinforced composites under salt-fog/dry conditions: Reversible and irreversible performances degradation

Abstract Despite their scarce resistance to humid or wet conditions, natural fiber reinforced composites (NFRCs) seem to be able to partially recover their performances under discontinuous exposition to marine environment. To investigate this peculiarity, flax fiber reinforced composite was at first subjected to salt-fog spray condition at 35 °C for 15 and 30 days, respectively, and then stored in ‘‘dry” condition (i.e., 50% R.H. and 22 °C) between 0 and 21 days. The performances evolution was evaluated through flexural tests, water uptake and contact angle measurements. Moreover, the morphology of fractured mechanical samples was examined by using 3D optical microscope and scanning electro…

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Study of Intumescent Coatings Growth for Fire Retardant Systems in Naval Applications: Experimental Test and Mathematical Model

Onboard ships, fire is one of the most dangerous events that can occur. For both military and commercial ships, fire risks are the most worrying; for this reason they have an important impact on the design of the vessel. The intumescent coatings react when heated or in contact with a living flame, and a multi-layered insulating structure grows up, protecting the underlying structure. In this concern, the aim of the paper is to evaluate the intumescent capacity of different composite coatings coupling synergistically modeling and experimental tests. In particular, the experiments have been carried out on a new paint formulation, developed by Colorificio Atria S.r.l., in which the active comp…

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Effects of aging in salt spray conditions on flax and flax/basalt reinforced composites: Wettability and dynamic mechanical properties

Abstract In the last years, the industrial policies are more attentive to issues concerning sustainability, recycling and environmental care. Therefore, the use of natural fibres in composite materials has spread more and more. This paper deals with flax and basalt fibres within an epoxy matrix by investigating the wettability and the dynamic mechanical properties of the resulting composites, subjected to long-term aging tests in critical environmental conditions. The first laminate was constituted by stacking ten layers of bidirectional flax fabrics. The second one was produced by replacing two external flax layers with two layers of basalt mat, for each side of the laminate. Both laminate…

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In situ monitoring of moisture uptake of flax fiber reinforced composites under humid/dry conditions

The use of green materials such as natural fiber-reinforced composites represents an increasingly stringent prerogative in the future planning of industrial and non-industrial production. The optimization of these materials is the main aim of the current research, focused on the evaluation of the behavior of flax fiber reinforced composites exposed to isothermal adsorption and desorption cycles, at varying the partial pressure of water vapor (P/P0). For this purpose, the moisture uptake and the morphology changes of the composite material and their constituents were in situ monitored through a measurement protocol, by using a dynamic vapor sorption (DVS) analysis, coupled with an environmen…

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Micro‐tomographic characterization of composite recycled glass‐silicone foams for applications in civil engineering

Noninvasive X‐ray micro‐computed tomography was applied for a complete quantitative and qualitative analysis of the cellular structure of composite foams constituted by a silicone matrix and a glass production waste filler. Composite foams with different glass filler weight content in the range 0–80% were synthesized and characterized. The tomographic analysis was employed in order to assess the structural heterogeneities, void fraction values, and bubble size distribution for all composite foams. The 3D micro‐CT images analysis, performed at different cross‐sections, highlighted heterogeneous cell growth or more elongated cells in the case of low and high filler content foams, respectively…

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Performances Recovery of Flax Fiber Reinforced Composites after Salt-Fog Aging Test

In the present paper, the performance recovery under conditions of discontinuous exposure to a marine environment of a natural fiber-reinforced composite (NFRC) reinforced by flax fibers was assessed. In particular, this laminate was initially exposed to salt-fog for 15 and 30 days, and then stored in a controlled air condition for up to 21 days. The flax fiber-reinforced composite showed coupled reversible and irreversible aging phenomena during the wet stage, as well as evidencing a significant mechanical recovery during the dry stage. Unlike the stiffness, the laminate showed a noticeable recovery of its flexural strength. This behavior affected the composite material toughness. A simpli…

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