0000000000205851

AUTHOR

Rémy Besnard

New insight on the lithium hydride–water vapor reaction system

Abstract The reaction of lithium hydride (LiH) powder with pure water vapor (H2O and D2O) was studied by thermogravimetry and in situ infrared spectroscopy at 298 K over a large pressure range. The mean particle size of LiH is around 27 μm. At very low pressure, the hydrolysis starts with the formation of lithium oxide (Li2O). Then, both Li2O and lithium hydroxide (LiOH) are formed on increasing pressure, thus, creating a Li2O/LiOH bilayer. The reaction takes place through the consumption of LiH and the formation of Li2O at the LiH/Li2O interface and through the consumption of Li2O and the formation of LiOH at the Li2O/LiOH interface. Above 10 hPa, only the monohydrate LiOH·H2O is formed. T…

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Friction Model for Tool/Work Material Contact Applied to Surface Integrity Prediction in Orthogonal Cutting Simulation

Abstract Tribological behavior at both tool/chip and tool/work material interfaces should be highly considered while simulating the machining process. In fact, it is no longer accurate to suppose one independent constant friction coefficient at the tool/chip interface, since in reality it depends on the applied contact conditions, including the sliding velocity and pressure. The contact conditions at both above mentioned interfaces may affect the thermal and mechanical phenomena and consequently the surface integrity predictions. In this article, the influence of contact conditions (sliding velocity) on the tribological behavior of uncoated tungsten carbide tool against OFHC copper work mat…

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A physical-based constitutive model for surface integrity prediction in machining of OFHC copper

International audience; Due to the rising interest in predicting machined surface integrity and sustainability, various models for metal cutting simulation have been developed. However, their accuracy depends deeply on the physical description of the machining process. This study aims to develop an orthogonal cutting model for surface integrity prediction, which includes a physical-based constitutive model of Oxygen Free High Conductivity (OFHC) copper. This constitutive model incorporates the effects of the state of stress and microstructure on the work material behavior, as well as a dislocation density-based model for surface integrity prediction. The coefficients of the constitutive mod…

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Influence of cutting process mechanics on surface integrity and electrochemical behavior of OFHC copper

The authors gratefully acknowledge the support received from IC ARTS and CEA Valduc; International audience; Superfinishing machining has a particular impact on cutting mechanics, surface integrity and local electrochemical behavior. In fact, material removal during this process induces geometrical, mechanical and micro-structural modifications in the machined surface and sub-surface. However, a conventional 3D cutting process is still complex to study in terms of analytical/numerical modeling and experimental process monitoring. So, researchers are wondering if a less intricate configuration such as orthogonal cutting would be able to provide information about surface integrity as close as…

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On the optimization of the cutting conditions for an improved corrosion resistance of OFHC copper

International audience; Machining has a particular impact on the surface integrity and on corrosion resistance of components. In fact, material removal induces geometrical, mechanical and micro-structural modifications in the machined surface and sub-surface that alter the electrochemical behavior of the material, and so the aging process. In this study, oxygen free high conductivity copper (OFHC) has machined under orthogonal cutting conditions using uncoated cemented carbide tools. Then, the corrosion resistance in 0.1 M NaCl salt fog atmosphere of the machined samples is analyzed. Finally, the optimal cutting conditions, including the tool geometry, for an improved corrosion resistance a…

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Orthogonal cutting simulation of OFHC copper using a new constitutive model considering the state of stress and the microstructure effects

International audience; This work aims to develop an orthogonal cutting model for surface integrity prediction, which incorporates a new constitutive model of Oxygen Free High Conductivity (OFHC) copper. It accounts for the effects of the state of stress on the flow stress evolution up to fracture. Moreover, since surface integrity parameters are sensitive to the microstructure of the work material, this constitutive model highlights also the recrystallization effects on the flow stress. Orthogonal cutting model is validated using experimental designed cutting tests. More accurate predictions were obtained using this new constitutive model comparing to the classical Johnson-Cook model.

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