0000000000241308
AUTHOR
Thierry Grosdidier
Synthesis of FeAl Hetero-Nanostructured Bulk Parts via Spark Plasma Sintering of Milled Powder
AbstractSpark plasma sintering (SPS) has been used in order to introduce nanocrystalline grains within fully dense FeAl consolidated parts. Hetero-nanostructured parts, consisting of nano, ultrafine and micrometric grains, have been successfully processed when milled - Y2O3 reinforced - FeAl powder was used. The large temperature differences that are spontaneously generated during the SPS process as well as the use of milled powder account for the formation of such interesting structures. The grain size distribution - that is suggested to be very potent to improve both strength and ductility - could be significantly modified by a proper selection of sintering temperature and holding time.
Bulk FeAl nanostructured materials obtained by spray forming and spark plasma sintering
Abstract This paper examines the efficiency of two consolidation processing techniques high velocity oxy-fuel (HVOF) spray forming and spark plasma sintering (SPS) which allow to obtain bulk dense nanostructured materials. An oxide dispersion strengthened (ODS) Fe–40Al (at.%) based milled powder (with a nanostructure
Synthesis of bulk FeAl nanostructured materials by HVOF spray forming and Spark Plasma Sintering
Abstract This paper examines the efficiency of two consolidation processing techniques: High Velocity Oxy-Fuel (HVOF) spray forming and Spark Plasma Sintering (SPS) to obtain bulk nanostructured materials from an Y 2 O 3 reinforced Fe–40Al (at.%) milled powder. The microstructures of the sintered end-products were characterized by Scanning Electron Microscopy (SEM) and Transmission Electron Microscopy (TEM) in order to gain new insights in their microstructure formation mechanisms. HVOF spray forming is more effective to retain fine nanograins, in particular within retained unmelted powder particles. The drawbacks of this technique are that it inevitably leads to a high fraction of porosity…
Structure and composition heterogeneity of a FeAl alloy prepared by one-step synthesis and consolidation processing and their influence on grain size characterization.
Abstract This paper aims to characterize a bulk dense FeAl (47 at.%) alloy synthesized and consolidated by one-step current-activated pressure-assisted processing of nanocrystalline elemental powders. The end-product was analyzed using a combination of scanning (SEM) and transmission electron microscopies (TEM), electron back-scattering diffraction (EBSD) as well as electron probe microanalysis (EPMA). Special attention was paid to verify the grain size (32–89 nm) previously determined by X-ray diffraction peak profile analysis. It has been found that this material displays equiaxed grains (0.8–4 μm in size) and contains limited structural defects like subgrains and dislocations. The EPMA r…
Processing conditions, microstructure and mechanical properties of hetero-nanostructured ODS FeAl alloys produced by spark plasma sintering
International audience; Spark plasma sintering (SPS) has been used to sinter a milled oxide dispersion-strengthened (ODS) FeAl powder in order to prepare dense nanostructured parts. The effect of processing conditions including sintering temperature, holding time and degassing treatments on the microstructure and mechanical properties of the as-sintered materials was investigated. A hetero-nanostructure that contains nano, ultrafine and micrometric grains was confirmed to be developed whatever the processing window, due to the large temperature difference generated during the SPS process itself. The grain size distribution can be tailored by selecting a combination of sintering temperature …