0000000000294367
AUTHOR
Simone Matteï
Diode laser welding of ABS: Experiments and process modeling
International audience; The laser beam weldability of acrylonitrile/butadiene/styrene (ABS) plates is determined by combining both experimental and theoretical aspects. In modeling the process, an optical model is used to determine how the laser beam is attenuated by the first material and to obtain the laser beam profile at the interface. Using this information as the input data to a thermal model, the evolution of the temperature field within the two components can be estimated. The thermal model is based on the first principles of heat transfer and utilizes the temperature variation laws of material properties. Corroborating the numerical results with the experimental results, some impor…
Determination of an empirical law of aluminium and magnesium alloys absorption coefficient during Nd :YAG laser interaction
International audience; Welding laser modelling requires knowledge about relative changes of many thermo-physical parameters involved in the interaction. The absorptivity of the material is one of the most important. In this study, experimental measurements of absorptivity with an integrating sphere on two alloys (aluminium and magnesium) were made. These results were compared with an analytical calculation that takes into account the trapping of the beam by multiple reflections inside the keyhole. Based on a statistical method, an empirical law is proposed connecting absorptivity with the peak power of the laser and the duration of interaction. During the interaction, two distinct phenomen…
Laser beam scattering effects in non-absorbent inhomogenous polymers
Ilie, Mariana Kneip, Jean-Christophe Mattei, Simone Nichici, Alexandru Roze, Claude Girasole, Thierry; In this paper a numerical model for laser beam scattering in the semi-transparent polymers is presented, using a Monte Carlo algorithm and the Mie theory. The algorithm correctly accounts for the independent multiply-scattered light. We describe the algorithm, present a number of important parameters that account in the welding process, and explicitly show how the algorithm can be used to estimate the laser beam intensity both inside the semi-transparent component and at the welding interface and the beam widening. For the model validation an experimental bench test has been realized and s…
Regularization Method in Infrared Image Processing
Abstract Infrared images often present distortions induced by the measurement system. Thus, image processing is a vital part of infrared measurements. A distortion model based on a convolution product is presented. Image restoration is an ill-posed problem and its solution can be obtained using regularization methods. In this paper, image restoration is performed using a variation of Tikhonov regularization that makes use of the particular form of the convolution kernel matrix, which is built as a block-circulant matrix that admits a diagonal form in the two-dimensional Fourier space. The restoration procedure is used to restore a knife-edge infrared source image.
Study of magnesium and aluminum alloys absorption coefficient during Nd:YAG laser interaction
International audience; In laser processes, the absorption factor of laser Nd:YAG by metals plays a very important role. In order to model laser welding, we need to know its evolution during the process. The theoretical calculation does not enable the prediction of the absorption factor in the case of a keyhole mode. It is difficult to predict the effect of plasma and recoil pressure on the shape of the keyhole. In this paper, an integrating sphere is used to determine the absorption factor during the laser process, which is carried out on two types of magnesium alloys (WE43 and RZ5) and an aluminum alloy. We obtain the evolution in time of the absorption factor according to different steps…
Focal plane array infrared camera transfer function calculation and image restoration
Infrared images often present distortions induced by the measurement system. Image processing is thus an essential part of infrared measurements. A distortion model based on a convolution product is presented. The analytical form of the convolution kernel has been obtained from an image formation theory, along with an analysis of the sampling of the focal plane array camera detector's matrix. Image restoration is an ill-posed problem, and its solution can be obtained using regularization methods. In this work, image restoration is performed using a variation of Tikhonov regularization that makes use of the particular form of the convolution kernel matrix, which is built as a block-circulant…
Through-transmission laser welding of polymers – temperature field modeling and infrared investigation
The purpose of the present study is to estimate the weldability of a polymeric material couple according to their thermal and optical properties. A first model based on Mie theory and Monte Carlo method describes the laser beam behavior in semi-transparent media and makes it possible to approximate the laser power distribution at the interface of the two materials. A second model based on finite element method permits the temperature field estimation into both parts to be welded. The results are validated by infrared thermography.
Erratum to “Using Infrared thermography in order to compare laser and hybrid (laser+MIG) welding processes” [Optics & Laser Technology 41 (2009) 665–670]
Erratum to ‘‘Using Infrared thermography in order to compare laser and hybrid (laser+MIG) welding processes’’ [Optics & Laser Technology 41 (2009) 665–670] Simone Mattei a, , Dominique Grevey , Alexandre Mathieu , Laetitia Kirchner b a Institut Carnot de Bourgogne,UMR5209 CNRS-Universite0 de Bourgogne, IUT Le Creusot, 12 rue de la Fonderie, 71200 Le Creusot, France b EADS France, 12 rue Pasteur, 91 152 Suresnes Cedex, France
Improvement of building wall surface temperature measurements by infrared thermography
By using quantitative thermal scanning of building surface structures, it is possible to access the temperature field. For further calculation of the heat flux exchanged by these structures with the environment, one must quantify as finely as possible the temperature field on the bodies surfaces. For this purpose we have to take into account that real bodies are not black, which implies that a part of the ambient radiation received by the infrared camera detectors is reflected radiation. In this paper, we present a method to quantify the reflected flux by using an infrared mirror, which allows large surface temperature measurements by infrared thermography under near-ambient conditions with…
Using infrared thermography in order to compare laser and hybrid (laser plus MIG) welding processes
International audience; In order to deepen the understanding of the differences between laser and laser-arc hybrid welding, comparisons were undertaken using thermography. The experiments were carried out for a T assembly of aluminium alloy plates. Modelling, based on the finite element method approach, was realized using IR temperature measurements and seam geometry. For a value of the power supply, depicted as a surface source in the hybrid case, agreement was found between simulated and measured temperatures. The arc power supply efficiency value is similar to the usually used value.
The use of exploratory experimental designs combined with thermal numerical modelling to obtain a predictive tool for hybrid laser/MIG welding and coating processes
Abstract While hybrid laser welding and coating processes involve a large number of physical phenomena, it is currently impossible to predict, for a given set of influencing factors, the shape of the molten zone and the history of temperature fields inside the parts. This remains true for complex processes, such as the hybrid laser/MIG welding process, which consists in combining a laser beam with a MIG torch. The gains obtained result essentially from the synergy of the associated processes: the stability of the process, the quality of the seam realized, and the productivity are increased. This article shows how, by means of a reduced number of experiments (8), it is possible to predict th…
Numerical and Experimental Analysis of Convection Transfer During Melting by a Mono-Pulsed Laser
This paper presents a comparison between simulation and experimental results of the melting process of metallic material by a pulsed laser source Nd-YAG. Variations of the thermophysical properties were considered. Furthermore, the model included the effects of the surface-tension gradient on the fluid surface and the buoyancy force. The keyhole effect induced strong surface deformations and often formed cavities, which arre undesirable in the surface treatment process. An experimental study of the surface profile of the melted zones was also conducted to seek a relationship between the so-called keyhole effect and the laser triangulation measurements. The predicted Laser Melted Zone (LMZ) …
Laser densification of organic coating: Effects of laser wavelength, operating parameters and substrate properties
International audience; Mechanical bonding and interface behaviour play a key role for any materials deposited on different substrates. Usually, a post-spray heat treatment is required to improve the coating morphology and to enhance mechanical properties of thermal-sprayed polymeric coating. The effects of YAG, CO2 and diode laser radiations on as-sprayed PEEK coating deposited on stainless steel and aluminum substrates were investigated. The results revealed a good coating densification and interface behavior. A correlation between coating and substrate absorption coefficients, their thermophysical properties and laser operating parameters was shown. Besides, the finite element modeling b…
The numerical simulation of heat transfer during a hybrid laser–MIG welding using equivalent heat source approach
International audience; The present study is dedicated to the numerical simulation of an industrial case of hybrid laser-MIG welding of high thickness duplex steel UR2507Cu with Y-shaped chamfer geometry. It consists in simulation of heat transfer phenomena using heat equivalent source approach and implementing in finite element software COMSOL Multiphysics. A numerical exploratory designs method is used to identify the heat sources parameters in order to obtain a minimal required difference between the numerical results and the experiment which are the shape of the welded zone and the temperature evolution in different locations. The obtained results were found in good correspondence with …
The infrared thermography control of the laser welding of amorphous polymers
In laser welding technique, a real-time control of temperature distribution inside the irradiated materials is essential when attempting to optimize the process. For all laser welding methods that operate by the transmission principle, the difficulty of recording the developed temperature at the interface derives from the fact that materials to be welded are in contact throughout the entire process. In the present study, in order to overcome this issue, a contact-free method such the infrared thermography is used for surface temperature measurement. Corroborating this data with a numerical simulation of the temperature field evolution inside the components, an assessment of optimal process …
Multiphysical Modeling of Transport Phenomena During Laser Welding of Dissimilar Steels
Abstract The success of new high-strength steels allows attaining equivalent performances with lower thicknesses and significant weight reduction. The welding of new couples of steel grades requires development and control of joining processes. Thanks to high precision and good flexibility, laser welding became one of the most used processes for joining of dissimilar welded blanks. The prediction of the local chemical composition in the weld formed between dissimilar steels in function of the welding parameters is essential because the dilution rate and the distribution of alloying elements in the melted zone determines the final tensile strength of the weld. The goal of the present study i…
Heat transfer in semi-transparent materials during laser interaction
Abstract A model of energy exchange, based on the finite element method is specially developed to determine the thermal field for semi-transparent polymers irradiated by laser. Our model, which uses the finite element method, allows to define the laser and specific structure characteristics in terms of density of power, speed and shape of the spotlight, material coefficient absorption, etc. The model has been experimentally validated by measuring the thermal response induced by the laser source. The experimental part of the study has been performed using a semiconductor laser diode source and an infrared thermography camera.
Thermal effects of continuous laser treatment on Ti-6 Al(wt%)-4V(wt%) titanium alloy
A titanium alloy Ti-6 Al(wt%)-4V(wt%) was treated in air by Nd:YAG laser radiation (wavelength of 1.064 %m) in continuous mode. Targets were irradiated globally with different levels of energy (accumulated fluence) at constant power. Different focal lengths and beam displacement velocities were used. Cross section microstructural observations were carried out by scanning electron microscopy. Backscattered electron imaging reveals microstructural modifications in samples. A structural phase transformation of beta (bcc) to alpha prime (hcp) phase was observed. The depth of the transformed zone observed by phase transformation is dependent on the treatment parameters. Conformity between micros…