0000000000305706
AUTHOR
Buffa G.
Influence of distinct tool pin geometries on aluminum 8090 FSW joint properties
Abstract. Aluminum Lithium alloys are recuperating substantial interest from automotive and aerospace industries owing to their extraordinary specific strength as compared to conventional aluminum (2xxx, 6xxx, and 7xxx) alloys. The goal of the present investigation is to study AA 8090 joints produced with the unique solid-state welding technique friction stir welding (FSW). Tool pin profile induces remarkable influence on friction and further plastic deformation during FSW. Therefrom, the influences of three distinct but constant dynamic area conditioned tool pin geometries namely, square trapezoidal, hexagonal trapezoidal, and threaded taper on the resulting material flow patterns, mechani…
Selective Laser Melting of Ti6Al4V: Effects of Heat Accumulation Phenomena Due to Building Orientation
Titanium alloy Ti6Al4V is one of the most utilized alloys in the field of additive manufacturing due to the excellent combination of mechanical properties, density and good corrosion behavior. These characteristics make the use of this material particularly attractive for additively manufacturing components with complex geometry in sectors such as aeronautics and biomedical. Selective Laser Melting (SLM), by which a component is fabricated by selectively melting of stacked layers of powder using a laser beam, is the one of most promising additive manufacturing technologies for Ti6Al4V alloy. Although this technique offers numerous advantages, it has some critical issues related to the high …
Design and development of a new machine tool for continuous friction stir extrusion
In the present paper the Continuous Friction Stir Extrusion process (CFSE), derived from the already known Friction Stir Extrusion (FSE), is proposed for effective solid-state recycling of metal scraps. A new dedicated machine tool was designed and developed. A Lagrangian implicit thermomechanical numerical model was set up and used to determine the proper ranges of the most relevant process parameters. An effective case study is proposed, involving the actual extrusion of a recycled wire in a continuous way. Metallurgical observations and mechanical characterization tests were carried out on the obtained specimen showing the potential of the process and its industrial feasibility.(c) 2023 …
3D Printing and Computational Modeling for the Evaluation of LVOT obstruction in Transcatheter Mitral Valve Replacement
Transcatheter mitral valve replacement (TMVR) is an emerging alternative treatment for those patients not qualified for surgery. However, TMVR can determine an obstruction of the left ventricular outflow tract (namely, neo-LVOT) induced by the transcatheter heart valve (THV) displacing the native mitral valve leaflet towards the myocardial wall. This condition can lead to haemodynamic impairment and ultimately patient death. We sought to predict the neo-LVOT obstruction by first developing patient-specific simulations of the THV deployment and then comparing predictions with post-TMVR diagnostic images and 3D printed human models. Using pre-TMVR computed-tomography (CT) imaging, patient-spe…
Solid state joining of thin hybrid sandwiches made of steel and polymer: A feasibility study
The growing demand for more environmentally friendly vehicles has led to an increased use of light materials in the transportation industry with the aim to reduce structural weight, fuel consumption, and gas emissions, thereby boosting cost-effectiveness and recyclable properties. Complex multi-material steel-based components would allow to improve mechanical properties and minimize weight even further. In particular, new sandwich materials made by steel outer skins and a polymeric internal layer seems very promising for obtaining mechanical performance and lightness at the same time. Unfortunately, traditional welding techniques, like arc welding, laser welding, and resistance spot welding…