0000000000419919

AUTHOR

Christophe Verdy

Stable layer-building strategy to enhance cold-spray-based additive manufacturing

Abstract Cold spray (CS) has recently become one of the popular additive manufacturing (AM) processes for its advantages: high-forming efficiency, low temperature, and no phase changing of materials. These advantages may make CS able to form large volume objects and possibly directly iterate with material-removing processes to become a hybrid AM process. Current research proposes using a bulk-based volume-forming strategy (e.g. a tessellation-based method) for volume building. Although it can form 3D volumes, the control of the process is difficult and it has limitations in forming complex 3D near-net-shapes with acceptable accuracy. This also conflicts with the basic principle of AM, where…

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Bonding behavior of Bi-metal-deposits produced by hybrid cold spray additive manufacturing

Abstract Cold spraying (CS) is one of the most recently used additive manufacturing (AM) processes that allow forming large 3D objects efficiently without severe thermal effects. However, due to some limitations of the CSAM process, it is difficult to achieve the desired geometry with high precision. As a potential solution to this issue, CSAM process coupled machining, that is, hybrid addition and subtraction manufacturing, is proposed to achieve desired accuracy and reliable shape. Therefore, it is necessary to assess the mechanical reliability of multilayer deposits deposited by CSAM + machining processes before that. In this work, different bi-deposits were obtained via hybrid CSAM. The…

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Microstructure and electric properties of low-pressure plasma sprayed β-FeSi 2 based coatings

Abstract Thermoelectric material β-FeSi 2 based coating was fabricated by the technique low-pressure plasma spray (LPPS) on the Al 2 O 3 substrate from different alloy powders. During the process LPPS, the phase transformation had occurred through the peritectoid, eutectoid reaction and their inverse reaction. The grain size of the as-sprayed β-FeSi 2 doped Co coatings was reduced comparing with the original feedstock powders, which implied the thermal conductivity could effectively decreased by the LPPS process. The room temperature electrical conductivity showed metal and semiconductor properties on the as-sprayed and annealed coatings. This method and the results could solve the problems…

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