0000000000724646
AUTHOR
C.a. Van Luttervelt
An Investigation of the Thermal Effects in Orthogonal Cutting Associated with Multilayer Coatings
Abstract This paper deals with an experimental and analytical investigation into the tool-chip interface behaviour, influencing the temperature and heat transfer at the multilayered coated-tool rake face during orthogonal cutting of carbon and stainless steels. New methodology for assessing the amount of thermal energy generated when machining with a coated tool insert with natural and restricted contact coupled with a metallic chip, using thermophysical properties of the sliding materials is developed in this study. It was proven, based on the heat flux analysis, that the use of advanced coatings with an intermediate Al 2 O 3 layer can substantially improve the heat flow into the chip at d…
Analytical Models Based on Composite Layer for Computation of Tool-Chip Interface Temperatures in Machining Steels with Multilayer Coated Cutting Tools
In this study the method of elementary balances (MBE) is applied to predict the temperature fields in uncoated and coated carbide cutting tools. Numerical computations are supported by the experimentally/analytically obtained values of the contact length, the total heat flux and the heat partitioning. The changes in the tool temperature maps, resulting from variable thermal properties of tested materials are considered. In particular, the distribution of temperature across the thin film of 0.01 mm and corresponding temperature rise distribution curves along the rake and flank faces are completely displayed. The simulations have been validated against the measured average rake face temperatu…