6533b7d4fe1ef96bd126298f

RESEARCH PRODUCT

Friction Stir Welding of Tailored Blanks: Investigation on Process Feasibility

Gianluca BuffaRajiv ShivpuriLivan FratiniJiang Hua

subject

Materials scienceMechanical EngineeringMetallurgyFriction Stir WeldingLaser beam weldingWeldingElectric resistance weldingIndustrial and Manufacturing EngineeringMaterial flowlaw.inventionResidual stresslawFriction stir weldingFriction weldingJoint (geology)Settore ING-IND/16 - Tecnologie E Sistemi Di Lavorazione

description

Tailor welded blanks (TWBs) are conventionally produced by laser or traditional welding processes. In either case, the joints are created by solid-liquid-solid phase transformations that result in undesirable microstructures and tensile residual stresses detrimental to joint performance. This study investigates feasibility of an alternate joining process, friction stir welding (FSW). The joining of AA7075-T6 blanks of different thickness is investigated through FE analyses and controlled experiments. It is found that for a successful joint, the welding parameters have to be carefully designed so that the resulting metal flow and the temperature history during FSW are consistent for the two thicknesses.

10.1016/s0007-8506(07)60416-8http://hdl.handle.net/10447/31159