Search results for " Alloys"
showing 10 items of 1469 documents
Part program automatic check for three axis CNC machines
2001
Abstract The simulation and verification of NC codes for CNC machining is a very important task. The aim of this work is to limit the number of cutting tests needed to verify the right writing of the part program for a CN milling machine in the intent of saving time, human resources and money. This is obtained through the Boolean operation among solids, in AutoCAD environment, of the volume covered by the tool during the operations ruled by the part program.
Finite element modelling of temperature distribution in the cutting zone in turning processes with differently coated tools
2005
Abstract The aim of this study is to check the applicability of various simulation models to obtain finite element solutions of cutting forces, specific cutting energy and adequate temperatures for a range of coated tool materials and defined cutting conditions. Commercial explicit finite element code Thirdwave AdvantEdge has been used in simulations of orthogonal cutting processes performed by means of uncoated carbide and coated tools. The latter were equipped with progressively increasing number of thin layers including TiC, TiN and Al 2 O 3 films deposited onto ISO P20 carbide substrates. Results showing the tool–chip interfacial friction influencing the temperature distribution fields,…
An analytical model for improving precision in single point incremental forming
2007
Abstract In the modern manufacturing scenario and, in particular, in sheet metal forming, the requirement of customised production is still growing. The introduction of incremental forming enables the production of customised components in small lots. In particular, single point incremental forming is characterised by the simplest equipment; any die, in fact, is avoided reducing the necessary tooling to a simple frame, able to clamp the sheet, and a hemispherical punch that imposes the required deformation. This tooling simplicity and the associated process mechanics, in turn, determine a sometimes relevant lack of accuracy. The paper is focused on the investigation of the influence of the …
Innovative sheet metal forming processes: numerical simulations and experimental tests
2004
Abstract In this paper, computer aided engineering of some innovative sheet metal forming processes is reviewed. In particular, tube hydroforming processes and spinning processes are examined. Advanced numerical tools are utilized with the aim to design proper forming operations able to produce sound components. Furthermore, as far as the spinning process is concerned, experimental verifications are carried out to confirm the effectiveness of the numerical predictions.
Evaluating creep in metals by grain boundary extraction using directional wavelets and mathematical morphology
2001
Abstract It is economically important for manufacturers of high-temperature machines to be able to measure creep so that they can predict residual service life more accurately. This paper describes and refines an image analysis method for evaluating creep in laboratory test pieces. It is a preliminary study of how to extract relevant information for creep measurement by cavities counting. Sample preparation for quantification by image analysis is an important step determining the further development of the image analysis technique. Grain boundary extraction, which is directional information, is the major question to be overcome before measurement can be automated. The search for a crest-lin…
A force measuring based strategy for failure prevention in incremental forming
2006
Abstract Incremental forming processes show a number of advantages compared to the traditional processes but, at the same time, some drawbacks are clearly known. Current problems, include the slowness of the process, low accuracy and a lack of knowledge in the field of material formability. This paper is focused on the latter issue: an industrially oriented methodology for detecting the approach of failure in incremental forming is proposed. The approach is based on the analysis of the trend of the forming force in order to assess whether the process can be run safely. If not, a proper strategy, to avoid material failure, is proposed and experimentally validated.
Dynamic railroad inspection using the laser-air hybrid ultrasonic technique
2006
Laser-Air Hybrid Ultrasonic Technique (LAHUT) combines laser generation with air-coupled detection of ultrasound. The technique is non-contact and has the characteristic of operating from remote distances. Acoustic wave laser-generation apparatus can be metres away from the interrogated surface while air-coupled detection standoff can be on the order of several centimetres. The technique has the unique capability of interrogating structural materials in their true industrial environment. Dynamic tests are performed on parts with complex geometry, limited accessibility and curved surfaces. Also, dark and rough finish surfaces, which significantly reduce the efficiency of optical detection te…
Octane Rating of Natural Gas-Gasoline Mixtures on CFR Engine
2014
In the last years new and stricter pollutant emission regulations together with raised cost of conventional fuels resulted in an increased use of gaseous fuels, such as Natural Gas (NG) or Liquefied Petroleum Gas (LPG), for passenger vehicles. Bi-fuel engines represent a transition phase product, allowing to run either with gasoline or with gas, and for this reason are equipped with two separate injection systems. When operating at high loads with gasoline, however, these engines require rich mixtures and retarded combustions in order to prevent from dangerous knocking phenomena: this causes high hydrocarbon (HC) and carbon monoxide (CO) emissions together with high fuel consumption. With t…
A tunnel magnetoresistive effect wattmeters-based wireless sensors network
2017
Abstract In the present work a wireless sensors network (WSN) for smart energy metering is presented using the ZigBee protocol as the communication link. Each network node process the electrical power by means of a Wheatstone bridge sensor based on the tunnel magnetoresistive (TMR) effect working as analogue multiplier. The electrical power is acquired and processed by a digital signal processor that extracts various parameters of interest like current and voltage load, active power and power factor by means of Fourier analysis. All the obtained electrical parameters at each node are served and shown in a web page that can be easily accessed by authorized users.
Design, fabrication, and analysis of a spin-valve based current sensor
2004
Abstract In this work, we suggest a novel current sensor design, based on spin valve technology, with a full Wheatstone bridge configuration. The principal characteristic is that the four magnetoresistance sensing elements, fully active, are deposited and patterned at the same time. This way, differences among them should be insignificant, so improving voltage offset and drift temperature parameters. The complete IC fabrication process involves only three lithography steps, making the process cheaper and faster. In order to get a balanced bridge, the measured current must be properly driven, by means of an auxiliary PCB. Some prototypes, with different input impedances, have been fabricated…