Search results for " Machining"
showing 9 items of 39 documents
Toward more realistic viscosity measurements of tyre rubber–bitumen blends
2014
AbstractThe measurement of rheological properties of the tyre rubber bitumen blends is often challenging due to presence of suspended tyre rubber’s crumbs. Furthermore, the phase separation during the course of measurements makes the viscosity of these non-homogeneous blends difficult to ascertain. In this study, a new dual helical impeller was designed and manufactured to be used with a rotational viscometer in order to have a real-time control of the viscosity while performing a laboratory mixing of the blends. Layer based manufacturing techniques showed to be a convenient method to produce complex shaped impeller prototypes before manufacturing the more expensive stainless steel assembly…
SURFACE ROUGHNESS PREDICTION OF ELECTRO-DISCHARGE MACHINED COMPONENTS USING ARTIFICIAL NEURAL NETWORKS
2016
Electro-Discharge machining (EDM) is a thermal process comprising a complex metal removal mechanism, which involves the formation of a plasma channel between the tool and the workpiece electrodes leading to the melting and evaporation of the material to be removed. EDM is considered especially suitable for machining complex contours with high accuracy, as well as for materials that are not amenable to conventional removal methods. However, several phenomena negatively affecting the surface integrity of EDMed workpieces need to be taken into account and studied in order to achieve the optimization of the process. Recently, artificial neural networks (ANN) have emerged as a novel modeling tec…
Device for Processing Micro-bores by Electrical Discharge Machining
2021
In recent years, there has been a growing trend to miniaturization parts. As a result, the processing technology must be partially evolved to produce a small surface, and then a microscopic surface. There are many of these technologies, and each has its advantages and disadvantages in the industry. Among these technologies, electric shock processing is used as an alternative with the required precision. Processing of very small wells by the method of electric emission is similar to that used in the processing of normal-sized machines and will be noted on paper. In this research, the authors developed a device for drilling holes 0.01–1 mm in diameter that can be installed in traditional non-…
Environmental modelling of aluminium based components manufacturing routes: Additive manufacturing versus machining versus forming
2018
Abstract Additive Manufacturing represents, by now, a viable alternative for metal-based components production. Therefore the designer, often, has to select among three options at process design stage: subtractive, mass conserving, and additive approaches. The selection of a given process, besides affecting the manufacturing step impact, influences significantly the impact related to the material production step. If the process enables a part weight reduction (as the Additive Manufacturing approaches do) even the use phase is affected by the manufacturing approach selection. The present research provides a comprehensive environmental manufacturing approaches comparison for components made o…
A methodology for the environmental comparison of metal shaping technologies: an in-depth analysis on recycling related issues
2015
The reduction of CO2 emissions is an urgent objective to pursue. The scientific and the industrial world have gathered such challenge, starting to find out energy- and resource-efficient manufacturing strategies. From the literature review, in the domain of environmental impact analysis of manufacturing processes, two relevant knowledge gaps can be spotted: (1) the metal forming processes (and, in particular, the bulk forming processes) are still not well documented, and (2) there is a lack of systematic and comparative studies on energy and material flows enabling the identification of environmentally-friendly manufacturing design strategies. This research offers a contribution to a better…
Improving the Performance of Steel Machining Processes through Cutting by Vibration Control
2021
Machining processes through cutting are accompanied by dynamic phenomena that influence the quality of the processed surfaces. Thus, this research aimed to design, make, and use a tool with optimal functional geometry, which allowed a reduction of the dynamic phenomena that occur in the cutting process. In order to carry out the research, the process of cutting by front turning with transversal advance was taken into account. Additionally, semi-finished products with a diameter of Ø = 150 mm made of C45 steel were chosen for processing (1.0503). The manufacturing processes were performed with the help of two tools: a cutting tool, the classic construction version, and another that was the i…
Mechanical and microstructural characterization of titanium gr.5 parts produced by different manufacturing routes
2022
Abstract In recent years, the aircraft industry has shifted its preference for metal parts to titanium and its alloys, such as the high-strength Titanium Grade5 alloy. Because of Titanium Grade 5 limited formability at ambient temperature, forming operations on this material require high temperatures. In these conditions, a peculiar microstructure evolves as a result of the heating and deformation cycles, which has a significant impact on formability and product quality. On the other hand, additive manufacturing technologies, as selective laser melting and electron beam melting, are increasingly being used and are replacing more traditional approaches such as machining and forging. Fundamen…
TECHNOLOGICAL PERSPECTIVES REGARDING THE APPLICATION OF THE CONTACT BREAKING ELECTRICAL DISCHARGE MACHINING PROCESS USING AS ELECTRODE-TOOL - METAL B…
2020
The scientific paper presents the most important aspects of theoretical and practical nature regarding the possibilities of processing metallic materials using the contact breaking electrical discharge machining with transfer object-metal band. The exposed research is based on the experience gained over the years by a team of Romanian researchers and university professors who managed to patent a metal material cutting plant using the process of contact breaking electrical discharge machining with transfer object-metal band. The scientific paper presents a radiography of some studies and research carried out over the years in the previous field presented.
ELECTRICAL DISCHARGE MACHINING - A HIGH FUTURE NONCONVENTIONAL PROCESSING PROCESS
2021
Electrical discharge machining is one of the most common processes for processing metallic materials. This process is characterized by the lack of mechanical pressure on the object that ensures the macroscopic location of the erosive agent. This scientific paper highlights a study based on experimental data processing as well as modeling the most important technological parameters for dimensional processing by electrical discharge machining with and without magnetic activation. In this context, the modeling and optimization of process parameters is approached, which can lead to the quality increasing of the processed surface, to an increase of the processing productivity and to a reduction …