Search results for " Simulation"
showing 10 items of 4034 documents
Fatigue crack growth in 2024-T351 Friction Stir Welded Joints: longitudinal residual stresses and microstructural effects
2009
Abstract The role of longitudinal residual stress on propagation of fatigue cracks was examined in friction stir welds produced in 2024-T351 aluminum alloy. Fatigue crack growth rate was obtained through constant Δ K Iapp tests for notches at different distances from the weld centerline. Subsequently, crack growth was correlated to weld residual stress measured by the cut-compliance method. It was found that residual stresses correspond to low crack growth rates outside the weld zone during fatigue loading. Once in the weld zone, the crack growth was affected by microstructural and hardness changes. Furthermore, weld residual stresses were mechanically relieved and effects on crack propagat…
Mode I failure modeling of friction stir welding joints
2008
This paper analyzes mechanical response by finite element method up to the decohesion failure in fracture mode I for joints of friction stir welding (FSW) of an aluminum alloy. It first describes experimental investigations on specimens with FSW embedded, subjected to uniform traction and local punch tests used to characterize local elastic and plastic material parameters. The heterogeneity of the mechanical properties induced by the FSW process is taken into account for the elastic-plastic finite element simulation. The growing damage and the opening failure of the welding zone are described by the adoption of a cohesive interface model with specific mechanical properties.
Comparative assessment of surface roughness produced by hard machining with mixed ceramic tools including 2D and 3D analysis
2005
Abstract This paper provides a new comprehensive analysis of part surface finish in continuous dry turning of a hardened construction steel when using mixed alumina cutting tools. Consequently, the surface profiles (2D arragement) and surface microstereometries (3D arragement) generated during different hard part turning operations on a 40H low chromium alloy steel (equivalent to AISI 5140 or DIN 41Cr4), heat treated to the hardness of about 60 HRC, were evaluated. As a result, this paper aggregates the multi-parameters characterization of the surface roughness with the machined surface structure obtained at the three selected feed rates and constant cutting speed of 100 m/min. Results show…
Computer simulation of metal flow in the hot upsetting of a high-strength aluminium alloy
1993
Abstract The effects of metal-working temperature on the hot axisymmetric upsetting of AA 7012 aluminium alloy were investigated in the temperature range of from 250 to 400°C, at a strain rate of 4 s −1 . The material behaviour was studied by means of simulative methods based on the analysis of torsion-test results which have shown that when the strain increases, the flow stress increases to a peak value and then decreases to a fracture value. Furthermore, the flow stress decreases with decreasing strain rate and with increasing temperature. Constitutive equations, describing accurately the hot deformation behaviour of the material, were defined and used subsequently in a numerical model th…
On the influence of tool path in friction stir spot welding of aluminum alloys
2008
Abstract Friction stir spot welding (FSSW) has been proposed as an effective technology to spot weld the so-called “difficult to be welded” metal alloys. In the paper, a variation of the FSSW process has been considered. A tool path is given after the sinking phase nearby the initial penetration site; in this way a larger welding spot is obtained and more material is involved in the bonding process. The process mechanics of such modified FSSW process is highlighted and the joint strength undergoing tensile tests is considered at the varying both of the assigned tool path and of a few process parameters. Macro- and micro-analyses are made in order to analyze the local material microstructure…
On microstructural phenomena occurring in friction stir welding of aluminium alloys
2006
Abstract The results of experimental activity on friction stir welding (FSW) of aluminum alloys are reported. Butt joints of two different materials, namely AA2024-T4 and AA7075-T6, were investigated from a metallurgical point of view. Grain dimensions and insoluble particle densities were investigated both in the parent materials and in the joints. Furthermore, the effect of post-welding heat treatments on the joint strength was studied.
Improvement of flame spraying PEEK coating characteristics using lasers
2011
Flame spraying is frequently used for PEEK coatings elaboration on metallic surfaces. However, this process has a certain number of limitations particularly considering the quality of the coatings like high porosity or low interfacial adherence. For that reason a thermal post-processing is often necessary. From all of the processes which can be used (flame, oven, etc.), laser can be an interesting technology. Then, the aim of this study is to analyse the dependence of the morphological structure (compactness) and the adherence of the flame sprayed PEEK coatings to the stainless steel (304L) and aluminium alloy (AA2017) substrates on laser parameters. Moreover, the influence of the laser bea…
Colloidal plasmonic back reflectors for light trapping in solar cells.
2014
A novel type of plasmonic light trapping structure is presented in this paper, composed of metal nanoparticles synthesized in colloidal solution and self-assembled in uniform long-range arrays using a wet-coating method. The high monodispersion in size and spherical shape of the gold colloids used in this work allows a precise match between their measured optical properties and electromagnetic simulations performed with Mie theory, and enables the full exploitation of their collective resonant plasmonic behavior for light-scattering applications. The colloidal arrays are integrated in plasmonic back reflector (PBR) structures aimed for light trapping in thin film solar cells. The PBRs exhib…
Force probe simulations using an adaptive resolution scheme
2021
Molecular simulations of the forced unfolding and refolding of biomolecules or molecular complexes allow to gain important kinetic, structural and thermodynamic information about the folding process and the underlying energy landscape. In force probe molecular dynamics (FPMD) simulations, one pulls one end of the molecule with a constant velocity in order to induce the relevant conformational transitions. Since the extended configuration of the system has to fit into the simulation box together with the solvent such simulations are very time consuming. Here, we apply a hybrid scheme in which the solute is treated with atomistic resolution and the solvent molecules far away from the solute a…
Crystallization in suspensions of hard spheres: a Monte Carlo and molecular dynamics simulation study
2011
The crystallization of a metastable melt is one of the most important non-equilibrium phenomena in condensed matter physics, and hard sphere colloidal model systems have been used for several decades to investigate this process by experimental observation and computer simulation. Nevertheless, there is still an unexplained discrepancy between the simulation data and experimental nucleation rate densities. In this paper we examine the nucleation process in hard spheres using molecular dynamics and Monte Carlo simulation. We show that the crystallization process is mediated by precursors of low orientational bond-order and that our simulation data fairly match the experimental data sets.