Search results for " composite"
showing 10 items of 1884 documents
Mechanical properties of natural fiber composites produced using dynamic sheet former
2018
Composites formed from wood fibers and man-made cellulosic fibers in PLA (polylactic acid) matrix, manufactured using sheet forming technique and hot pressing, are studied. The composites have very low density (due to high porosity) and rather good elastic modulus and tensile strength. As expected, these properties for the four types of wood fiber composites studied here improve with increasing weight fraction of fibers, even if porosity is also increasing. On the contrary, for man-made cellulosic fiber composites with circular fiber cross-section, the increasing fiber weight fraction (accompanied by increasing void content) has detrimental effect on stiffness and strength. The differences …
Failure maps to assess bearing performances of glass composite laminates
2018
Aim of this article is the assessment of the bearing mechanical performances of pin-loaded glass laminates as function of their geometrical configuration. To this concern, 32 specimens having different hole diameter (D), laminate width (W), and hole center to laminate free edge distance (E) have been tested under bearing conditions. The maximum bearing stress and the stress-displacement curves were analyzed as function both of hole to laminate free edge distance E and hole diameter D. Moreover, an experimental 2D failure map was created by placing the experimental results (i.e., the kind of failure mechanism occurred for each geometrical configuration) in the plane E/D versus W/D ratios. In…
Weld quality prediction in linear friction welding of AA6082-T6 through an integrated numerical tool
2016
Abstract A numerical and an experimental campaign were carried out with varying oscillation frequency and interface pressure. The local values of the main field variables at the contact interface between the specimens were predicted by a Lagrangian, implicit, thermo-mechanical FEM model and used as input of a dedicated Neural Network (NN). The NN, integrated in the FEM environment, was designed in order to calculate both a Boolean output, indicating the occurrence of welding, and a continuous output, indicating the quality of the obtained solid state weld. The analysis of the obtained results allowed three different levels of bonding quality, i.e., no weld, sound weld and excess of heat, to…
Influence of friction stir processing conditions on the manufacturing of Al-Mg-Zn-Cu alloy/boron carbide surface composite
2018
Abstract Surface metal matrix composites were synthesized via friction stir processing (FSP) on the surface of aluminium alloy 7075 (AA 7075) sheets by incorporating B4C particles (B4CP). The influence of tool rotational speeds, powder particle sizes, and change in tool travel direction between FSP passes on particle distribution and resulting properties were studied in detail. Change in tool travel direction, decreased tool rotation speed and fine B4C particles enhanced B4CP distribution and wear properties thereof. Wear resistance of composites were doubled on account of the B4CP distribution and resultant several strengthening mechanisms.
Enhancement of mechanical properties of FSWed AA7075 lap joints through in-situ fabrication of MMC
2017
Abstract Friction Stir Processing (FSP) has been demonstrated feasible to create local Metal Matrix Composites (MMCs) in light alloys matrix. In this research, local MMCs were produced contextually to the weld using Friction Stir Welding (FSW). SiC particles were added to AA7075 lap joints by creating a proper groove on the top surface of the bottom sheet. Different welds were produced with increasing number of tool passes. The effect of the multiple passes was investigated through shear tests, macro and micro observations, average grain size and microhardness measurements. The welded joints were compared to a reference weld produced with no reinforcements. It was found that poor mixing bet…
The application of the random balance method in laser machining of metals
2008
International audience; Features peculiar to laser technology offer some advantages over more traditional processes, but, like all processes, it has its limitations. This article studies the limitations of laser machining of metals, and quantifies, through an experimental design method, the influence of operating parameters on productivity and on the quality of the machined surface. Three study materials were used: an aluminium alloy, stainless steel and a titanium alloy. An initial reading of the results indicates that productivity depends mainly on the frequency of the laser pulse and that the aluminium alloy behaves differently from the other two. The quality of the machined surface, jud…
A numerical model for Wire integrity prediction in Friction Stir Extrusion of magnesium alloys
2017
Abstract A numerical model for the prediction of the wire quality produced by the novel direct machining chip recycling technique known as Friction Stir Extrusion (FSE) is presented. Wire microstructure and wire integrity have been predicted by embedding in the code the equations enabling the calculation of the Zener-Hollomon parameter as well as the W parameter of the Pivnik-Plata solid bonding criterion. The proposed model, developed for the AZ31 magnesium alloy using the commercial simulation package DEFORM, is 3D Lagrangian, thermo-mechanically coupled with visco-plastic material behavior. The model was first validated against experimental temperature measurements and then used to predi…
Effect of active heating and cooling on microstructure and mechanical properties of friction stir–welded dissimilar aluminium alloy and titanium butt…
2019
A butt joint configuration of AA6061–pure Ti was welded using friction stir welding (FSW) with an assisted cooling and heating conditions, aiming to attain a flawless joint. Cooling-assisted friction stir welding (CFSW) was carried out with a different cooling medium such as CO2, compressed air and water at controlled flow rate. However, heating-assisted friction stir welding (HFSW) was performed with heating source of GTAW torch just before FSW tool at different current density. Prepared specimens were subjected to optical microscopy (OM), scanning electron microscopy (SEM) and electrodischarge spectroscopy (EDS) for microstructural characterizations. The tensile strength and microhardness…
Contactless generation of cavitation in high temperature liquid metals and its impact on particle dispersion in solidified iron and steel samples
2021
Abstract A recently developed method for the contactless magnetic generation of cavitation is demonstrated for high-melting-point metals. The approach is based on the floating-zone technique, which is truly contactless and crucible-free as it uses electromagnetic forces. Using this method, ultra-high-temperature ceramic particles, such as TiN, TiB2 and TiC, are admixed in liquid iron and 316L steel. The dispersion and particle refinement caused by cavitation treatment during melting and solidification are investigated. Magnetic fields up to 8 T that correspond to pressure oscillation amplitude of 0.83 MPa are used. The signal emitted by the collapsing bubbles is captured and visualized for …
Al-SiC Metal Matrix Composite production through Friction Stir Extrusion of aluminum chips
2017
Abstract The production of most mechanical component requires machining operation, thus usually implying the cut material to be wasted as scrap. Traditional recycling techniques are not able to efficiently recycle metal chips because of some critical aspects that characterize such kind of scraps (shape, oxide layers, contaminating residues, etc). Friction Stir Extrusion is an innovative solid state direct-recycling technique for metal machining chips. During the process, a rotating tool is plunged into a hollows matrix to compact, stir and finally, back extrudes the chips to be recycled in a full dense rod. This process results to be particularly relevant since no preliminary treatment of t…