Search results for " forming"

Shape and dimensional accuracy in Single Point Incremental Forming: State of the art and future trends

2007

Abstract The paper is aimed to discuss some relevant issues concerning an innovative sheet metal forming technology, namely Single Point Incremental Forming. The advantages of this technology are addressed, including its capability to provide effective answers to some impellent industrial requirements: process flexibility, strong customer orientation, production of highly differentiated goods at low industrial costs. As well some relevant drawbacks are highlighted, mainly as concerns the level of accuracy permitted by the process. A wide recognition of the research efforts in this field is presented, taking into account some general considerations on the difference sources of shape and dime…

Deep drawing versus incremental forming processes: A comparative cradle to gate analysis

2012

The evaluation and reduction of the environmental impact of manufacturing processes have become a crucial issue in the last few years, addressing the interest of industrial and academic research towards greener solutions and technologies. Reducing input materials and energy requirements has become an imperative action in the industrial practice. As a matter of fact, strong is the concern on lightweight solutions and technologies for sheet stamping operations especially in the automotive sector. However, the knowledge on how impactful such processes are is still poor. In this paper, a comparison between a traditional deep drawing and an single point incremental forming process is investigate…

Multi-directional vs. mono-directional multi-step strategies for single point incremental forming of non-axisymmetric components

2020

Abstract Multi Stage approach is used in Single Point Incremental Forming (SPIF) to overcome one of the main forming limitations, namely the maximum wall angle, characterizing the single stage process. In this paper, different multi-path strategies for the production of parts with flat edges are considered in order to evaluate the best solution in terms of feasibility and geometrical accuracy of the final part: A) mono-directional incremental draw angle; B) mono-directional incremental draw angle with increasing part side; C) Multi-directional approach with non-horizontal path planes. Strain evaluation by means of CGA (Circular Grid Analysis) and defect analysis have been carried out in ord…

Finite element simulation of friction stir welding

2010

Influence of mechanical properties of the sheet material on formability in single point incremental forming

2004

Abstract New trends in sheet metal forming are rapidly developing and several new forming processes have been proposed to accomplish the goals of flexibility and cost reduction. Among them single point incremental forming operations, in which the final shape of the component is obtained by the relative movement of a simple and small punch with respect to the blank, appear quite promising. In the paper, material formability issues in incremental forming were studied. Some relevant correlations among material formability and other mechanical properties of the material were analysed. The FLD 0 value, i.e. the major strain at fracture in plane strain conditions, was determined for different mat…

Robot-based incremental sheet forming – the tool path planning

2021

Abstract To achieve a 3D shape with certain degree of complexity from metal sheets that are flat in the beginning, especially for prototype development or small series production, that is also cost efficient by avoiding high-end dies or expensive tooling, the incremental sheet forming process can represent the ideal choice due to its flexibility, reduced forming forces and increased formability. The process is performed with a round tool that follows a predefined path to deform the flat metal sheet into its final shape. The proper selection of the toolpaths affects the productivity and the accuracy of each part. The process having to focus on forming each single point in increments. For cos…

A numerical approach for the modelling of forming limits in hot incremental forming of AZ31 magnesium alloy

2021

AbstractMagnesium alloys, because of their good specific material strength, can be considered attractive by different industry fields, as the aerospace and the automotive one. However, their use is limited by the poor formability at room temperature. In this research, a numerical approach is proposed in order to determine an analytical expression of material formability in hot incremental forming processes. The numerical model was developed using the commercial software ABAQUS/Explicit. The Johnson-Cook material model was used, and the model was validated through experimental measurements carried out using the ARAMIS system. Different geometries were considered with temperature varying in a…

Recent advances in sheet metal single point incremental forming and friction stir welding

2011

Development of injectable and durable kefiran hydro-alcoholic gels.

2020

Injectable, in-situ forming kefiran gels have been developed for potential applications as implantable drug delivery devices or scaffolds for tissue regeneration. Concentrated solutions (4, 5 and 6%w) of kefiran, extracted from kefir grains, have been assessed in term of viscosity and injectability through G26 syringe needles, and for their ability to undergo gelation upon mixing with different alcohols. Propylene glycol (PG) has been selected as gelling agent because it ensures homogenous gelation in relatively short times (from few minutes up to 6 h). The investigation of the rheological behavior of kefiran/PG gels varying polymer concentration and temperature (25 degrees C and 37 degrees…

Comparison of analytical methods and AI tools for material characterisation in hot forming

2002

Abstract Hot forming processes probably represent the most ancient of forming operations and what is more they are still today commonly used in modern mechanical industry in order to obtain sound parts, achieving large deformations with a limited required power. Hot metal forming operations are characterised by a large number of physical and thermal phenomena which have to be taken into account in order to model and design the processes themselves. Actually several thermally activated phenomena occur during the forming processes such as recovery, recrystallisation, grain growth, precipitation, allotropic transformations, etc. In this paper the comparison between an analytical method based o…