Search results for " roughness"
showing 10 items of 183 documents
Machinability of Engineering Materials
2008
Chapter 13 provides comprehensive knowledge regarding machinability of construction materials and characterizes various meanings of this specific material feature, allowing effective selection of machining conditions. Factors affecting machinability and typical causes of low machinability are discussed. Three groups of machinability criteria are selected, including basic, substitutive and auxiliary ones. In particular, the cutting speed corresponding to economic or high productivity criteria and obtainable surface roughness are distinguished as basic machinability criteria. Relative and absolute machining rating systems are highlighted, and appropriate material groups and values of the mach…
Modeling the machined surface quality of an aluminum alloy using the active experiment type
2019
Abstract The surface roughness obtained by the cutting processes has always been a subject of great interest when it is intended to improve the quality of the final product requested by the customer. The objective of this scientific paper involves a comparative study on the tracking of the surface roughness measured both longitudinally and transversely in the direction of the cutting feed movement, following the end-milling process of an aluminum alloy used in the aerospace industry worldwide. Practical experiments have conducted in a prestigious company in the aerospace industry of Romania. Regarding the cutting regime, in terms of milling, a cutting speed was adopted to maintain its const…
Grinding Tungsten Carbide Used for Manufacturing Gun Drills
2015
This paper presents a study of grinding cemented carbide DK460UF (91 % WC and 9 % Co), a material used to produce cutting tools with solid cutting edges. The aim is to establish the manufacturing conditions that lead to high surface quality. A model of the main factors that influence the grinding process is presented first. Following that, grinding wheel wear and surface roughness are analysed. Grinding wheel wear is studied in experimental conditions under which small diameter gun drills were sharpened with two diamond grinding wheels of different grain sizes. Finally, the wear curve can be made. The "G ratio" is used to characterise the performance of the grinding process. Next, the exper…
Role of plastic deformation and microstructure in the micro-electrochemical behaviour of Ti–6Al–4V in sodium chloride solution
2013
Abstract The role of alloying elements and the influence of plastic deformation on the micro-electrochemical behaviour and the pitting corrosion susceptibility of TiAl6V4 have been investigated in 10 g/L NaCl using the electrochemical microcell technique. Local electrochemical measurements have revealed that both the increase of surface roughness and the increase of dislocation density have impact on the electrochemical behaviour of TiAl6V4 after plastic deformation. It has been shown the surface roughness induced by slip band emergence is the predominant parameter responsible for the increase of the cathodic current. It has also been shown that cathodic reactions occur preferentially at su…
Evaluation of surface roughness of enamel after various bonding and clean-up procedures on enamel bonded with three different bonding agents : an in-…
2016
Background The purpose of this study was to analyze and compare the enamel surface roughness before bonding and after debonding, to find correlation between the adhesive remnant index and its effect on enamel surface roughness and to evaluate which clean-up method is most efficient to provide a smoother enamel surface. Material and methods 135 premolars were divided into 3 groups containing 45 premolars in each group. Group I was bonded by using moisture insensitive primer, Group II by using conventional orthodontic adhesive and Group III by using self-etching primer. Each group was divided into 3 sub-groups on the basis of type of clean-up method applied i,e scaling followed by polishing, …
Dual Ni/Ni-Co electrodeposited coatings for improved erosion-corrosion behaviour
2019
Abstract Industrial applications of hydrophobic metallic coatings are limited to durability of their surface structures against detrimental effects of the surrounding environments. In the present research, the life-long of the hierarchical structure of hydrophobic nickel coating in an erosive-corrosive solution was investigated. The effect of alloying with cobalt on strengthening the hierarchical structures was also investigated. In this regard, highly hydrophobic Ni/Ni, Ni-Co/Ni-Co, dual Ni/Ni-Co and dual Ni-Co/Ni coatings with rough hierarchical structures were electrodeposited. In situ electrochemical measurements were performed to investigate changes in corrosion resistance and hydropho…
Positron Annihilation Study of Defects Induced by Various Cutting Methods in Stainless Steel Grade 304
2011
We report in this article the comparison of the subsurface zones (SZs) in austenitic stainless steel 304 samples created by three cutting techniques, i.e., the laser cutting (LC), abrasive water jet (AWJ), and traditional milling cutting (MC). The crystal lattice defects distribution in this zone were investigated using the positron annihilation method. It was shown that the MC creates the great number mainly edge dislocations decorated by vacancies. Their concentration decreases with the increase of the depth from the cut surface. The total depth of the SZ is extended up to 150 μm from the cut surface. Similar dependency was observed for the AWJ machining but the total depth is much lower,…
Atomic force microscopy visualization of injuries in Enterococcus faecalis surface caused by Er,Cr:YSGG and diode lasers
2014
Aim: To visualize by Atomic Force Microscopy the alterations induced on Enterococcus. faecalis surface after treatment with 2 types of laser: Erbium chromium:yttrium-scandium-gallium-garnet (Er,Cr:YSGG) laser and Diode laser. Material and Methods: Bacterial suspensions from overnight cultures of E. faecalis were irradiated during 30 seconds with the laser-lights at 1 W and 2 W of power, leaving one untreated sample as control. Surface alterations on treated E. faecalis were visualized by Atomic Force Microscopy (AFM) and its surface roughness determined. Results: AFM imaging showed that at high potency of laser both cell morphology and surface roughness resulted altered, and that several ce…
The effects of cryogenic cooling on surface integrity in hard machining: A comparison with dry machining
2012
Abstract This paper presents results of an experimental study of cryogenic machining of hardened AISI 52100 steel, focusing on surface integrity. Experiments were performed under dry and cryogenic cooling conditions using CBN tools varying cutting speeds, workpiece hardness and tool geometry. Surface integrity parameters (surface roughness, white layer thickness, residual stresses, metallurgical conditions including grain size, phase transformation, etc.) were investigated to establish the effects of cryogenic cooling on the surface integrity of the machined component, and results were compared with those from dry hard machining. Overall, cryogenic cooling provides improved surface integrit…
Surface Integrity
2008
This chapter provides comprehensive knowledge regarding the state and properties of both surface and subsurface layers generated during machining processes, including different associated mechanical and thermal influences. Basic models of the superficial layer and factors effecting surface integrity are presented. Decomposition of surface topography into roughness, waviness and form along with appropriate filtering methods is outlined. The characterization of surface roughness based on 2D and 3D roughness parameters as well as motif, fractal and frequency characteristics are presented. In particular, all standardized areal surface parameters are specified, and practical examples are provide…