Search results for " sintering"

Gold Nanoparticles on 3D-Printed Filters : From Waste to Catalysts

2019

Three-dimensionally printed solid but highly porous polyamide-12 (PA12) plate-like filters were used as selective adsorbents for capturing tetrachloroaurate from acidic solutions and leachates to prepare PA12–Au composite catalysts. The polyamide-adsorbed tetrachloroaurate can be readily reduced to gold nanoparticles by using sodium borohydride, ascorbic acid, hydrogen peroxide, UV light, or by heating. All reduction methods led to polyamide-anchored nanoparticles with an even size distribution and high dispersion. The particle sizes were somewhat dependent on the reduction method, but the average diameters were typically about 20 nm. Particle sizes were determined by using a combination of…

Processing conditions, microstructure and mechanical properties of hetero-nanostructured ODS FeAl alloys produced by spark plasma sintering

2013

International audience; Spark plasma sintering (SPS) has been used to sinter a milled oxide dispersion-strengthened (ODS) FeAl powder in order to prepare dense nanostructured parts. The effect of processing conditions including sintering temperature, holding time and degassing treatments on the microstructure and mechanical properties of the as-sintered materials was investigated. A hetero-nanostructure that contains nano, ultrafine and micrometric grains was confirmed to be developed whatever the processing window, due to the large temperature difference generated during the SPS process itself. The grain size distribution can be tailored by selecting a combination of sintering temperature …

A Generalized Method for High‐Speed Fluorination of Metal Oxides by Spark Plasma Sintering Yields Ta 3 O 7 F and TaO 2 F with High Photocatalytic Act…

2021

A general method to carry out the fluorination of metal oxides with poly(tetrafluoroethylene) (PTFE, Teflon) waste by spark plasma sintering (SPS) on a minute scale with Teflon is reported. The potential of this new approach is highlighted by the following results. i) The tantalum oxyfluorides Ta3 O7 F and TaO2 F are obtained from plastic scrap without using toxic or caustic chemicals for fluorination. ii) Short reaction times (minutes rather than days) reduce the process time the energy costs by almost three orders of magnitude. iii) The oxyfluorides Ta3 O7 F and TaO2 F are produced in gram amounts of nanoparticles. Their synthesis can be upscaled to the kg range with industrial sintering …

Dense nanostructured materials obtained by spark plasma sintering and field activated pressure assisted synthesis starting from mechanically activate…

2004

The preparation of highly dense bulk materials with a grain size in the range of a few to a few hundreds nanometers is currently the objective of numerous studies. In our research we have achieved a measure of success in this regard by using the methods of mechanically-activated, field-activated, pressure-assisted synthesis, MAFAPAS, which has been patented, and mechanically-activated spark plasma sintering, MASPS. Both methods, which consist of the combination of a mechanical activation step followed by a consolidation step under the simultaneous influence of an electric field and mechanical pressure, have led to the formation of dense nanostructured ceramics, intermetallics, and composite…

Advanced Usage of SPS Technology for Producing Innovative Materials

2014

Ceramic/metal nanocomposites by lyophilization: Spark plasma sintering and hardness

2014

The present study is focused on the procedure of spray-drying and lyophilization techniques for the preparation of ceramic/metal nanocomposites. The results of the study at all stages are compared with those corresponding to powders conventionally dried by heating in furnace. Starting from aqueous solutions of metal salts and ceramic powders, the procedure follows with spray-drying, lyophilization, calcination of the resulting powders and subsequent Spark Plasma Sintering (SPS). X-ray diffraction analysis of the powders at different stages of the processing routes was used for phase indexing; further characterization was performed by Transmission Electron Microscopy and Energy Dispersive X-…

Thermoelectric properties of spark-plasma sintered nanoparticular FeSb2prepared via a solution chemistry approach

2013

Nanoparticular FeSb2 was prepared in solution from cyclopentadienyl iron(ii) dicarbonyl dimer [Fe(Cp(CO)2)]2 and antimony nanoparticles. Spark plasma sintering was used as consolidation method to maintain the particle size. The thermoelectric performance of FeSb2 is limited by its high thermal conductivity. In this work, the thermal conductivity was suppressed by nearly 80% compared to the bulk value by introducing grain boundary scattering of phonons on the nanoscale. The thermoelectric properties of the consolidated FeSb2 emphasize the possibility of altering thermal transport of promising thermoelectric compounds by phonon scattering by engineering the interfaces at the nanoscale.

Powder metallurgy processing and deformation characteristics of bulk multimodal nickel

2014

cited By 7; International audience; Spark plasma sintering was used to process bulk nickel samples from a blend of three powder types. The resulting multimodal microstructure was made of coarse (average size ∼ 135 μm) spherical microcrystalline entities (the core) surrounded by a fine-grained matrix (average grain size ∼ 1.5 μm) or a thick rim (the shell) distinguishable from the matrix. Tensile tests revealed yield strength of ∼ 470 MPa that was accompanied by limited ductility (∼ 2.8% plastic strain). Microstructure observation after testing showed debonding at interfaces between the matrix and the coarse entities, but in many instances, shallow dimples within the rim were observed indica…

Enhanced thermoelectric properties of the n-type Magnéli phase WO2.90: reduced thermal conductivity through microstructure engineering

2014

The thermoelectric properties of the Magneli phase WO2.90 were investigated, with special attention to how the thermoelectric performance can be altered by changing its microstructure. Spark plasma sintering (SPS) allowed the direct preparation of large amounts of consolidated material. Adding Ta2O5 to the reaction mixture lead to the formation of solid solutions W1−xTaxO2.90via a concurrent reaction between WO3 and Ta2O5 during the SPS treatment. In addition, micron-sized inclusions containing tungsten surrounded by WOx embedded in a WO2.90 matrix were formed, which act as additional scattering centers. As a result, the thermal conductivity of the Ta-containing samples was reduced by ≈30% …

Synthesis of bulk FeAl nanostructured materials by HVOF spray forming and Spark Plasma Sintering

2006

Abstract This paper examines the efficiency of two consolidation processing techniques: High Velocity Oxy-Fuel (HVOF) spray forming and Spark Plasma Sintering (SPS) to obtain bulk nanostructured materials from an Y 2 O 3 reinforced Fe–40Al (at.%) milled powder. The microstructures of the sintered end-products were characterized by Scanning Electron Microscopy (SEM) and Transmission Electron Microscopy (TEM) in order to gain new insights in their microstructure formation mechanisms. HVOF spray forming is more effective to retain fine nanograins, in particular within retained unmelted powder particles. The drawbacks of this technique are that it inevitably leads to a high fraction of porosity…