Search results for "0204 chemical engineering"
showing 10 items of 273 documents
An integrated approach for the HCl and metals recovery from waste pickling solutions: pilot plant and design operations
2021
Abstract Continuous regeneration of industrial pickling solutions and recovery of valuable materials are implemented in a pilot-scale plant including diffusion dialysis (DD), where HCl is recovered, membrane distillation (MD), where HCl is concentrated, and reactive precipitation (CSTR), where metal ions are recovered in different forms. The integration of the three processes allows to minimize waste streams generation and to accomplish a closed-loop process, thus increasing the environmental sustainability and economic impact of the galvanizing industry. Process reliability was proved through the operation of a demonstrator in the real industrial environment of the Tecnozinco SrL hot-dip g…
A pilot-plant for the selective recovery of magnesium and calcium from waste brines
2021
Abstract The problem of brines disposal has raised great interest towards new strategies for their valorisation through the recovery of minerals or energy. As an example, the spent brine from ion exchange resins regeneration is often discharged into rivers or lakes, thus impacting on the process sustainability. However, such brines can be effectively reconcentrated, after removal of bivalent cations, and reused for the resins regeneration. This work focuses on developing and testing a pilot plant for selective recovery of magnesium and calcium from spent brines exploiting a novel proprietary crystallization unit. This is part of a larger treatment chain for the complete regeneration of the …
Ionic shortcut currents via manifolds in reverse electrodialysis stacks
2020
Abstract Reverse electrodialysis (RED) is a blue energy technology for clean and sustainable electricity harvesting from the mixing entropy of salinity gradients. Recently, many efforts have been devoted to improving the performance of RED units by developing new ion-exchange membranes and by reducing the detrimental phenomena affecting the process. Among these sources of “irreversibility”, the shortcut currents (or parasitic currents) flowing through alternative pathways may affect the process efficiency. Although such phenomena occur in several electrochemical processes (e.g. fuel cells, bipolar plate cells and vanadium redox flow batteries), they have received a poor attention in RED uni…
A 2-D model of electrodialysis stacks including the effects of membrane deformation
2021
Abstract Membrane-based processes have gained a relevant role in many engineering applications. Much effort has been devoted to thoroughly understand the fundamental phenomena behind them. However, membrane deformation has been taken into consideration only recently, although much evidence has shown its impacts in many applications. This work presents a novel 2-D, multi-scale, semi-empirical process model able to predict the behavior and the performance of Electrodialysis (ED) systems in cross-flow configurations in the presence and absence of local membrane deformations. The model exploits the results and the simulation approaches of previous fluid-structure investigations performed by the…
CFD Investigation of Spacer-Filled Channels for Membrane Distillation
2019
The membrane distillation (MD) process for water desalination is affected by temperature polarization, which reduces the driving force and the efficiency of the process. To counteract this phenomenon, spacer-filled channels are used, which enhance mixing and heat transfer but also cause higher pressure drops. Therefore, in the design of MD modules, the choice of the spacer is crucial for process efficiency. In the present work, different overlapped spacers are investigated by computational fluid dynamics (CFD) and results are compared with experiments carried out with thermochromic liquid crystals (TLC). Results are reported for different flow attack angles and for Reynolds numbers (Re) ran…
Experimental and computational investigation of heat transfer in channels filled by woven spacers
2017
Abstract Models of woven-type spacer-filled channels were investigated by Computational Fluid Dynamics (CFD) and parallel experiments in order to characterize the performance of Membrane Distillation (MD) modules. The case of overlapped spacers was analysed in a companion paper. Experiments were based on a non-intrusive technique using Thermochromic Liquid Crystals (TLC) and digital image processing, and provided the distribution of the local convective heat transfer coefficient on a thermally active wall. CFD simulations ranged from steady-state conditions to unsteady and early turbulent flow, covering a Reynolds number interval of great practical interest in real MD applications. A specif…
Investigation of heat transfer in spacer-filled channels by experiments and direct numerical simulations
2016
Abstract The analysis of flow fields and heat or mass transfer phenomena is of great importance in the optimum design of spacer-filled channel geometries for a variety of membrane-based processes. In the present work, models of spacer-filled channels often adopted in Membrane Distillation are simultaneously investigated by experiments and Computational Fluid Dynamics (CFD). Experiments rely on a non-intrusive technique, based on the use of Thermochromic Liquid Crystals (TLC) and digital image processing, and provide the local distribution of the convective heat transfer coefficient on a thermally active wall. CFD relies on steady-state (laminar flow) simulations in the lower end of the Reyn…
Performance comparison between overlapped and woven spacers for membrane distillation
2017
The sustainable production of freshwater from seawater desalination is receiving increasing attention. Recently, some desalination technologies are taking advantage from the coupling with renewable resources; among them, membrane distillation (MD) is one of the most promising since it can be easily powered by low-grade thermal energy. MD being an emerging technology, efforts are required to optimize geometry and operating conditions of real units in order to reduce the unitary freshwater production cost. In particular, temperature polarization is a well-known detrimental effect for the process driving force; spacers are traditionally used to enhance mixing and make temperature boundary laye…
Potential applications of Salinity Gradient Power-Heat Engines for recovering low-temperature waste heat in cogeneration plants
2021
Abstract Salinity Gradient Power-Heat Engine is an innovative technology able to convert very low-temperature heat into electricity. Energy and economic benefits could be achieved by integrating this technology into cogeneration plants, where the exploitation of waste heat available during the operation could increase the revenues arising from “High-Efficiency” labels. For the first time, this paper proposes two potential applications in this field, and three illustrative case studies are purposely investigated. In the first case study, a salinity gradient-heat engine converts the waste heat available from a cogeneration plant serving an industrial process. In the second case study, a salin…
Electrodialysis for water desalination: A critical assessment of recent developments on process fundamentals, models and applications
2018
Abstract The need for unconventional sources of fresh water is pushing a fast development of desalination technologies, which proved to be able to face and solve the problem of water scarcity in many dry areas of the planet. Membrane desalination technologies are nowadays leading the market and, among these, electrodialysis (ED) plays an important role, especially for brackish water desalination, thanks to its robustness, extreme flexibility and broad range of applications. In fact, many ED-related processes have been presented, based on the use of Ion Exchange Membranes (IEMs), which are significantly boosting the development of ED-related technologies. This paper presents the fundamentals…