Search results for "Additive Manufacturing"
showing 10 items of 53 documents
Environmental modelling of aluminium based components manufacturing routes: Additive manufacturing versus machining versus forming
2018
Abstract Additive Manufacturing represents, by now, a viable alternative for metal-based components production. Therefore the designer, often, has to select among three options at process design stage: subtractive, mass conserving, and additive approaches. The selection of a given process, besides affecting the manufacturing step impact, influences significantly the impact related to the material production step. If the process enables a part weight reduction (as the Additive Manufacturing approaches do) even the use phase is affected by the manufacturing approach selection. The present research provides a comprehensive environmental manufacturing approaches comparison for components made o…
Additively manufactured textiles and parametric modelling by generative algorithms in orthopaedic applications
2020
Purpose The purpose of this paper is to implement a new process aimed at the design and production of orthopaedic devices fully manufacturable by additive manufacturing (AM). In this context, the use of generative algorithms for parametric modelling of additively manufactured textiles (AMTs) also has been investigated, and new modelling solutions have been proposed. Design/methodology/approach A new method for the design of customised elbow orthoses has been implemented. In particular, to better customise the elbow orthosis, a generative algorithm for parametric modelling and creation of a flexible structure, typical of an AMT, has been developed. Findings To test the developed modelling a…
The Effect of Building Direction on Microstructure and Microhardness during Selective Laser Melting of Ti6Al4V Titanium Alloy
2021
AbstractDuring the last few years, additive manufacturing has been more and more extensively used in several industries, especially in the aerospace and medical device fields, to produce Ti6Al4V titanium alloy parts. During the Selective Laser Melting (SLM) process, the heterogeneity of finished product is strictly connected to the scan strategies and the building direction. An optimal managing of the latter parameters allows to better control and defines the final mechanical and metallurgical properties of parts. Acting on the building direction it is also possible to optimize the critical support structure. In particular, more support structures are needed for the sample at 0°, while very…
Intégration proactive des métiers en conception et formalisation des connaissances spatio-temporelles associées : application à l'assemblage et à la …
2019
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A comparative assessment of energy demand and life cycle costs for additive- and subtractive-based manufacturing approaches
2020
Abstract The applicability domain of Additive Manufacturing (AM) processes, apart from technological and quality results, relies on environmental and cost performance. These aspects still need to be better understood. To this aim, comparative analyses with conventional manufacturing routes are needed. In this paper, empirical cost and energy requirement models are suggested to assess subtractive- (machining) and additive- (Electron Beam Melting) based manufacturing approaches for the production of Ti-6Al-4V components. A life-cycle perspective is adopted, and all the steps from the input material production to the post-AM processing operations and the use phase are included. The analyses ha…
Design of a wiper as compliant mechanisms with a monolithic layout
2020
The increasingly important need to design simpler structures, reducing the number of constituent components, has motivated the approach outlined in this paper which proposes an effective re-engineering example of a product belonging to the automotive industry, combining the advantages offered by the compliant mechanisms with production opportunities linked to the use of additive manufacturing. Take advantage of compliant mechanisms makes it possible to significantly improve the component's production phase, leading to undoubted benefits on the supply chain and on product’s time to market, benefits made possible by exploiting the outstanding characteristic of additive manufacturing to produc…
A new design approach for customised medical devices realized by additive manufacturing
2020
AbstractThe aim of this work is the design of a new customised elbow orthosis completely realized by Additive Manufacturing and the development of generative algorithms for parametric modelling and creation of 3D patterns to be adapted to the CAD model. This work describes a method to perfect the design of a custom elbow orthosis. A reverse engineering approach has been used to digitalize the patient’s arm and the subsequent CAD modelling of the structure of the custom elbow orthosis has been performed. In particular, two algorithms have been implemented for the creation of 3D patterns and Voronoi tessellations. Subsequently, FEM analyses have been carried out to validate the design. Finall…
Microstructure impact on high temperature corrosion behavior of AISI 316L stainless steel additively manufactured by Selective Laser Melting (AM-SLM)
2019
International audience; Additive Manufacturing by Selective Laser Melting (AM-SLM) is a near-net shape method producing dense and geometrically complex materials from micrometric powders. This process involves complete melting and very high cooling rates who induce a refinement of microstructure, improving the mechanical properties of the material [1,2]. However, the impact of these new microstructures on real functioning properties, like for instance the high temperature durability, needs to be studied. In this purpose, AISI 316L is considered in this work. Samples elaborated by AM-SLM and by conventional metallurgy were oxidized under laboratory air at 900°C for periods up to 3000h. The r…
Generative Design for Additively Manufactured Textiles in Orthopaedic Applications
2021
AbstractThe aim of this work is to implement a new process for the design and production of orthopaedic devices to realize entirely by Additive Manufacturing (AM). In particular, a generative algorithm for parametric modelling of flexible structures to use in orthopaedic devices has been developed. The developed modelling algorithm has been applied to a case study based on the design and production of a customized elbow orthosis made by Selective Laser Sintering. The results obtained have demonstrated that the developed algorithm overcomes many drawbacks typical of traditional CAD modelling approaches. FEM simulations have been also performed to validate the design of the orthosis. The new …
Microstructure-process relationship and reactivity at the nanoscale : a molecular dynamics study of Ni, Ni-Al, and Ti-Al metallic systems
2023
The process-microstructure relationship is central in materials science because the microstructure will determine the properties of the materials developed by the processes. In our work, we focused on different metallurgical processes by adopting a description at the atomic scale. This approach allows us to detect the elementary mechanisms that are at the origin of the observed microstructures without having to postulate macroscopic mechanisms or estimate the associated parameters. In this respect, molecular dynamics simulations provide a tool for "in-situ" observation of metallic systems as long as an atomic interaction potential is available. The originality of our approach consists in mo…