Search results for "Additive Manufacturing"
showing 10 items of 53 documents
Process Modeling and Planning for Robotic Cold Spray Based Additive Manufacturing
2020
Cold spray (CS) is a solid-state coating deposition technology that has recently been applied as an additive manufacturing (AM) process to fabricate individual components. This potential AM process is attracting more and more attention because of its advantages: high-forming efficiency, low temperature, and no phase changing of materials. These advantages make CS able to form large-volume objects to become an efficient and effective AM process. Nowadays, new advances in cold spray additive manufacturing (CSAM) call for new process implementation to improve the manufacturing accuracy and flexibility. Therefore, the purpose of this study is to enhance CS-based AM through the modeling and plan…
Guidelines to compare additive and subtractive manufacturing approaches under the energy demand perspective
2020
In order to characterise the environmental performance of additive manufacturing (AM) processes, comparative analyses are required. Different manufacturing approaches (such as additive and subtractive ones), besides adopting different equipment, use different kinds and amounts of material. Therefore, the material-related flow has to be followed throughout the entire product life. Differences in environmental impact arise at each step of the life cycle: material production, manufacturing, use, disposal, and transportation. A life cycle-based methodology able to take due account of all the factors of influence on the total energy demand for the production of metal components is given in this …
Environmental modelling of aluminium based components manufacturing routes: Additive manufacturing versus machining versus forming
2018
Abstract Additive Manufacturing represents, by now, a viable alternative for metal-based components production. Therefore the designer, often, has to select among three options at process design stage: subtractive, mass conserving, and additive approaches. The selection of a given process, besides affecting the manufacturing step impact, influences significantly the impact related to the material production step. If the process enables a part weight reduction (as the Additive Manufacturing approaches do) even the use phase is affected by the manufacturing approach selection. The present research provides a comprehensive environmental manufacturing approaches comparison for components made o…
Mechanical and microstructural characterization of titanium gr.5 parts produced by different manufacturing routes
2022
Abstract In recent years, the aircraft industry has shifted its preference for metal parts to titanium and its alloys, such as the high-strength Titanium Grade5 alloy. Because of Titanium Grade 5 limited formability at ambient temperature, forming operations on this material require high temperatures. In these conditions, a peculiar microstructure evolves as a result of the heating and deformation cycles, which has a significant impact on formability and product quality. On the other hand, additive manufacturing technologies, as selective laser melting and electron beam melting, are increasingly being used and are replacing more traditional approaches such as machining and forging. Fundamen…
Design of a Low Cost 3D Printable Single-Component Compliant Mechanism for FWMAV’s Wing Actuation
2021
Considering a modern approach to design, one of the viable options for developing innovative projects is the possibility of integrating the effectiveness of the solutions offered by nature and living beings with the latest design methods. With this in mind, the following research exploits the idea of reproducing the natural flexibility inherent in biological structures by combining the advantages of compliant mechanisms with the adaptability of additive manufacturing processes. In the specific, the authors intend to highlight the potential and critical aspects of a possible approach for the application of compliant mechanisms in the development of single-component structures suitable for th…
Microstructure impact on high temperature corrosion behavior of AISI 316L stainless steel additively manufactured by Selective Laser Melting (AM-SLM)
2019
International audience; Additive Manufacturing by Selective Laser Melting (AM-SLM) is a near-net shape method producing dense and geometrically complex materials from micrometric powders. This process involves complete melting and very high cooling rates who induce a refinement of microstructure, improving the mechanical properties of the material [1,2]. However, the impact of these new microstructures on real functioning properties, like for instance the high temperature durability, needs to be studied. In this purpose, AISI 316L is considered in this work. Samples elaborated by AM-SLM and by conventional metallurgy were oxidized under laboratory air at 900°C for periods up to 3000h. The r…
Additive manufacturing, new elaboration technique of metallic materials : impact of the microstructure on high temperature durability of AISI 316L st…
2021
Additive Manufacturing (AM) processes are able to elaborate, in a single step, metallic parts with very complex geometry, as close as possible to their final dimensions, based on 3D CAD model. Despite a very large number of studies on AM parameters, very few studies report on the high temperature behavior of the metallic materials produced by these processes. This thesis work evaluates the impact of the Selective Laser Melting (SLM) process on the high temperature durability of the austenitic stainless steel AISI 316L, commercial grade widely used in the industry. For this purpose, the reactivity of SLM samples was studied in different conditions (atmosphere, temperature, isothermal or cycl…
Conception basée sur les origamis pour l'impression 4D de structures déployables
2020
Deployable structures can be deformed between the different configurations through predetermined mechanisms, showing the great potential in many engineering applications. However, their exquisite and intricate mechanisms also bring a great difficulty to the design of its structure. With the growing 4D printing efforts, its self-transforming characteristics under external stimuli provide new possibilities for deploying complex and challenging driving structures. Furthermore, origami-based engineering has provided tremendous technical support for structural conversion, especially from 2D to 3D states, leading to many design studies based on origami-inspired deployable structures. However, the…
Hedysarum coronarium-Based Green Composites Prepared by Compression Molding and Fused Deposition Modeling
2022
In this work, an innovative green composite was produced by adding Hedysarum coronarium (HC) flour to a starch-based biodegradable polymer (Mater-Bi®, MB). The flour was obtained by grinding together stems, leaves and flowers and subsequently sieving it, selecting a fraction from 75 μm to 300 μm. Four formulations have been produced by compression molding (CM) and fused deposition modeling (FDM) by adding 5%, 10%, 15% and 20% of HC to MB. The influence of filler content on the processability was tested, and rheological, morphological and mechanical properties of composites were also assessed. Through CM, it was possible to obtain easily homogeneous samples with all filler amounts.…
Electrochemical properties of graphite/nylon electrodes additively manufactured by laser powder bed fusion
2023
Nowadays, additive manufacturing, known as 3D printing, is vigorously employed at various enterprises due to the ability of industrial series production and customization in conjunction with geometry freedom. While, material design and fabrication of composite materials, meeting the desired architecture and properties, is another promising application of additive manufacturing. For instance, additive manufacturing of the material exhibiting electrochemical properties is beneficial for the development of freestanding electrodes that might be used in electrochemical energy storage systems. Herein, the graphite/nylon composite with a high carbon ratio of 30 wt% was produced by laser powder bed…