Search results for "Additive Manufacturing"

A holistic approach to design for 4D Printing

2019

Invented in 1983, as a rapid prototyping process, additive manufacturing (AM) is nowadays considered as a manufacturing process almost in the same way as conventional processes. For example, parts obtained by AM are found in aircraft structures. This AM evolution is mainly due to the shape complexity allowed by the process. The driving forces behind this evolution include: the development of various techniques on the layer-wise manufacturing principle and the improvement both in quantity and quality of the range of materials that can be processed. Many other AM techniques and materials continue to emerge. In the wake of the AM (usually referred to as 3D printing) another mode of manufacturi…

Green Composites Based on PLA and Agricultural or Marine Waste Prepared by FDM

2021

Three dimensional-printability of green composites is recently growing in importance and interest, especially in the view of feasibility to valorize agricultural and marine waste to attain green fillers capable of reducing bioplastic costs, without compromising their processability and performance from an environmental and mechanical standpoint. In this work, two lignocellulosic fillers, obtained from Opuntia ficus indica and Posidonia oceanica, were added to PLA and processed by FDM. Among the 3D printed biocomposites investigated, slight differences could be found in terms of PLA molecular weight and filler aspect ratio. It was shown that it is possible to replace up to 20% of bioplastic …

3D-Printed Solid Dispersion Drug Products.

2019

With the well-known advantages of additive manufacturing methods such as three-dimensional (3D) printing in drug delivery, it is disappointing that only one product has been successful in achieving regulatory approval in the past few years. Further research and development is required in this area to introduce more 3D printed products into the market. Our study investigates the potential of fixed dose combination solid dispersion drug products generated via 3D printing. Two model drugs&mdash

A new control parameter to predict micro-warping-induced job failure in LPBF of TI6AL4V titanium alloy

2023

Abstract Laser powder bed fusion (LPBF) includes a few printing techniques widely used, in recent years, concerning the additive manufacturing of Ti6Al4V alloys. These produced parts, typically utilized in sectors such as aerospace and biomedical, are characterized by very high added value. It is therefore fundamental to identify the influence of process parameters typical of LPBF technology on the occurrence of warping leading to process failure. This study deals with the characterization of single-track and “micro-scale” level warping phenomena which may lead to protrusion of material over the powder bed and process failure before normal termination. This phenomenon was investigated as a …

Numerical modeling of the solid-state sintering at the microstructural level: Multiphysics approach and application to metal additive manufacturing

2023

Numerical modeling of the solid-state sintering at the microstructural level: Multiphysics approach and application to metal additive manufacturing

PROGETTAZIONE PER ADDITIVE MANUFACTURING DI ORTESI DI GOMITO PERSONALIZZATE E SVILUPPO DI MODELLO PARAMETRICO BASATO SU ALGORITMI GENERATIVI

Influence of Material-Related Aspectsof Additive and Subtractive Ti-6Al-4VManufacturing on Energy Demandand Carbon Dioxide Emissions

2017

The additive manufacturing of metal parts represents a promising process that could beused alongside traditional manufacturing methods. The research scenario in this field isstill largely unexplored, as far as the technological solutions adopted to integrate differentprocesses are concerned and in terms of environmental and economic impact assessment.In this article, an electron beam melting (EBM) process and a machining process have beenanalyzed and compared using a cradle-to-grave life cycle–based approach. The productionof components made of the Ti-6Al-4V alloy has been assumed as a case study. Theproposed methodology is able to account for all of the main factors of influence on energydem…

Additive manufacturing technology: Identifying value potential in additive manufacturing stakeholder groups and business networks

2015

The development of additive manufacturing (AM) technology is expected to transform product design and manufacturing. It is predicted that the effects of AM on business will be diverse and extensive. It will be critical for business owners to observe how AM impacts on conventional supply chains and business networks, plus the effects on customers’ value propositions and on value creation. Value creation and value capture are concepts strongly linked to business relations and to stakeholder management. However, the concept of value is inherently complex and multifaceted, and so are the structures within which value potential exists in business networks and business environments. The critical …

Assessment of Cost and Energy Requirements of Electron Beam Melting (EBM) and Machining Processes

2017

Additive Manufacturing is under the spotlight as potential disruptive technology, particularly for the production of complex-shaped structural metallic components. However, the actual AM process capabilities present some limitations in achieving the strict part quality requirements imposed by the aerospace and automotive sectors. Therefore, the integration of AM and conventional manufacturing represents an emerging scenario to be investigated. In this paper, a pure machining process and a hybrid production route (based on EBM and finish machining) are compared. The influence of material usage-related factors on costs and energy demand is discussed. The results prove that, despite precise pr…

Mechatronic Design for an Extrusion-Based Additive Manufacturing Machine

2017

3D printers, especially in the implementation of innovative extrusion processes which do not have a long history of development, are often built by adapting mechanical designs, drives and controls previously developed for generic machine tools. This is done through a process of choice and integration which is based principally on empirical criteria and taking into account separately the different aspects and parameters. Hereafter, we present an integrated mechatronic approach which has been adopted to design from the scratch a machine to implement the innovative metal injection moulding (MIM) technology. Its extrusion rate involves the adaptation of the generated trajectories and consequent…