Search results for "Aluminum Alloy"
showing 10 items of 52 documents
Modelling Aspects in Accumulative Roll Bonding process by Explicit Finite Element Analysis
2013
Accumulative Roll-Bonding (ARB) process is a severe plastic deformation (SPD) process, capable of developing grains below 1 μm in diameter and improving mechanical properties of the material. In this study, the authors compared two different FE-codes with respect of its applicability for numerical analysis of the ARB process. Modelling this process was achieved using the explicit code for Abaqus/CAE both in 2D and 3D. The proposed model was used to assess the impact of ARB cycles on the final material properties. The numerical results in 2D and 3D were compared and contrasted. The research work presented in this paper is focused on the simulation optimization based on CPU time minimization.…
Characterization of friction stir consolidated recycled billet by uniaxial compression tests with miniaturized cylindrical specimen
2023
Abstract. Friction stir consolidation (FSC) is a solid-state recycling method that directly converts machining scraps into semifinished billets. This process has been proven to be a more energy efficient and environmentally friendly technique compared to remelting based conventional recycling methods. During FSC, machining chips are transformed into a solid billet by the stirring action and friction heat of the rotating tool. Due to process mechanics, especially temperature gradient and strain rate, billets have shown different hardness values and grain size distribution across their sections. Therefore, in this research, miniaturized upsetting samples are extracted from the FSC billet. The…
Fabrication of Billet from Aluminum Alloys AA 2011-T3/7075 Chips through Friction Stir Consolidation
2022
Recently evolving Solid-State Recycling (SSR) techniques have shown promising features to recycle metals scraps more efficiently compared to remelting-based approaches. Among these SSR methods, Friction Stir Consolidation (FSC) has been successfully tested to transform metals chips directly into semi or final solid products. Therefore, researchers explored FSC critical process parameters and their subsequent effects on quality in terms of the mechanical and metallurgical properties of the billet. All the previous studies of FSC were limited to developing billet of mono materials. Therefore, in this research, an attempt was made to go beyond the idea of recycling; in fact, a billet of two di…
The Effect of Electronic Properties of Anodized and Hard Anodized Ti and Ti6Al4V on Their Reactivity in Simulated Body Fluid
2022
The electronic properties of barrier and porous layers on Ti and Ti6Al4V were studied. Barrier anodic oxides grown to 40 V on Ti and on Ti6Al4V are both n-type semiconductors with a band gap of 3.3 eV and 3.4 eV respectively, in agreement with the formation of amorphous TiO2. Anodizing to 200 V at 20 mA cm−2 in calcium acetate and β-glycerol phosphate disodium pentahydrate leads to the formation of Ca and P containing porous films with a photoelectrochemical behaviour dependent on the metallic substrate. A band gap of 3.2 eV and the flat band potential of −0.5 V vs Ag/AgCl were measured for the porous oxide on Ti, while optical transitions at 2.15 eV and a significantly more positive flat b…
Friction based solid state welding techniques for transportation industry applications
2014
Life Cycle Assessment of aluminum alloys chips recycling through single and multi-step Friction Stir Consolidation processes
2023
Manufacturing scientists have to find new processes enabling energy and resource efficient circular economy strategies. Solid state recycling processes have proved to be environmentally friendly alternatives to recycle aluminum alloys process scraps like chips. In this paper the environmental characterization of a solid state recycling process named Friction Stir Consolidation (FSC) is presented. A full Life Cycle Assessment (LCA) comparative analysis is developed: the environmental performance of new and different variants of FSC processes and remelting based routes are quantified and compared to one another. Also, different scenarios are analysed to provide guidelines for the correct impl…
Qualitative-portable to quantitative-laboratory LIBS
2012
No abstract
Influence of Joint Geometry on Micro and Macro Mechanical Properties of Friction Stir Spot Welded Joints
2014
AbstractSpot welding can be considered a very common joining technique in automotive and transportation industries as it permits to obtain effective lap-joints with short process times and what is more it is easily developed through robots and automated systems. Recently, Friction Stir Spot Welding (FSSW) has been proposed as a natural evolution of the already known Friction Stir Welding (FSW) process, allowing to obtain sound spot joints that do not suffer from the insurgence of typical welding defects due to the melting of the base material. Similarly to FSW, both geometrical and technological parameters must be considered as they affect the material flow and the heat flux generated durin…
Shear coefficient determination in linear friction welding of aluminum alloys
2015
In the present study, a combined experimental and numerical investigation on Linear Friction Welding (LFW) of AA2011-T3 aluminum alloy was carried out in order to find the temperature dependent shear coefficient to be used in a 3D numerical model of the process. Torque, oscillation frequency and pressure were acquired in order to calculate the shear stress at the interface. A numerical thermal model was used to calculate the temperature at the interface between the specimens starting from experimental temperatures acquired through a thermocouple embedded in the LFW specimens. Finally, the calculated shear coefficient was used to model the contact between the two specimens in a dedicated 3D,…
On the effectiveness of spif process to re-form end-of-life components as compared to conventional forming approach
2021
Manufacturing processes have a significant impact on global energy consumptions. The recovery of materials and functions for the implementation of the Circular Economy principle needs to be focused on either, by utilizing new techniques or the rethinking of old processes to rework End-of-Life (EoL) components. Previous researches have shown Single Point Incremental Forming (SPIF) process as a good alternative for sheet metal EoL components reuse by their reshaping. In this article, the authors aim to study the effectiveness of the SPIF processes by comparing its reshaping performance with other, more conventional forming processes. An initial Deep Drawing (DD) process was performed to imita…