Search results for "Arc welding"
showing 10 items of 20 documents
Experimental design method to the weld bead geometry optimization for hybrid laser-MAG welding in a narrow chamfer configuration
2017
International audience; The work presented in this paper relates to the optimization of operating parameters of the welding by the experimental design approach. The welding process used is the hybrid laser-MAG welding, which consists in combining a laser beam with an MAG torch, to increase the productivity and reliability of the chamfer filling operation in several passes over the entire height of the chamfer. Each pass, providing 2 mm deposited metal and must provide sufficient lateral penetration of about 0.2 mm. The experimental design method has been used in order to estimate the operating parameters effects and their interactions on the lateral penetration on one hand, and to provide a…
Weld pool surface temperature measurement from polarization state of thermal emission
2014
This paper presents a passive polarimetry method using a division of aperture optical device in order to measure the temperature distribution at the weld pool surface. Thermal emission from a hot liquid metal was investigated at a near-infrared wavelength corresponding to a blind spectral window of a helium plasma generated during gas tungsten arc welding process. The refractive index of liquid metal and the surface radiance are deduced from the polarisation state of thermal emissions. Based upon the knowledge of both characteristics, the temperature distribution can be calculated. Conseil Régional de Bourgogne
Improving Of The Productivity And The Quality Of A Manufacturing Robotized Cell For Mig/Mag Welding
2007
During the last years, globalization and the necessity to reduce production costs have pushed industry to employ more and more manufacturing robotized cells. This trend has been assimilated by arc welding too. The use of robotic systems allows to increase the performance of productive systems by means of reduction in lead-time, reproducibility of processes and increase in quality. However, process automation needs pre-scheduling of manufacturing cell movements and also a setup of different welding parameters, such as power provided by the welding generator, arc length and robot speed, all of which allows to get a joint without defects. An online scheduling of robotic systems brings certainl…
Real time polarization imaging of weld pool surface
2015
The search for an efficient on-line monitoring system focused on the real-time analysis of arc welding quality is an active area of research. The topography and the superficial temperature field of the weld pool can provide important information which can be used to regulate the welding parameters for depositing consistent welds. One difficulty relies on accessing this information despite the bright dazzling welding arc. In the present work, Stokes polarimetry and associated shape-from-polarization methods are applied for the analysis of the weld pool through its 810 nm-wavelength infrared emissions. The obtained information can provide a better understanding of the process, such as the usa…
Erratum to “Using Infrared thermography in order to compare laser and hybrid (laser+MIG) welding processes” [Optics & Laser Technology 41 (2009) …
2010
Erratum to ‘‘Using Infrared thermography in order to compare laser and hybrid (laser+MIG) welding processes’’ [Optics & Laser Technology 41 (2009) 665–670] Simone Mattei a, , Dominique Grevey , Alexandre Mathieu , Laetitia Kirchner b a Institut Carnot de Bourgogne,UMR5209 CNRS-Universite0 de Bourgogne, IUT Le Creusot, 12 rue de la Fonderie, 71200 Le Creusot, France b EADS France, 12 rue Pasteur, 91 152 Suresnes Cedex, France
Model-assisted ultrasonic calibration using intentionally embedded defects for in-process weld inspection
2021
Abstract Automated in-process Non-Destructive Testing (NDT) systems are rapidly gaining traction within the manufacturing industry as they reduce manufacturing time and costs. When considering calibration and verification of such systems, creating defects of known geometry and nature during the deposition of a weld can: (I) help examine the capability of the automated system to detect and characterise defects, (II) be used to form a database of signals associated with different defect types to train intelligent defect classification algorithms, and (III) act as a basis for in-process gain calibration during weld inspection at high temperatures, where the ultrasound beam can be skewed as a r…
Solid State Joining of Thin Hybrid Sandwiches Made of Steel and Polymer: a Feasibility Study
2020
Abstract The growing demand for more environmentally friendly vehicles has led to an increased use of light materials in the transportation industry with the aim to reduce structural weight, fuel consumption, and gas emissions, thereby boosting cost-effectiveness and recyclable properties. Complex multi-material steel-based components would allow to improve mechanical properties and minimize weight even further. In particular, new sandwich materials made by steel outer skins and a polymeric internal layer seems very promising for obtaining mechanical performance and lightness at the same time. Unfortunately, traditional welding techniques, like arc welding, laser welding, and resistance spo…
Augmentation of weld penetration by flux assisted TIG welding and its distinct variants for oxygen free copper
2021
Abstract A comparative study to investigate the influences of single component fluxes on the depth-to-width ratio (DWR) of oxygen free copper was carried out with novel variants of tungsten inert gas (TIG) welding namely Activated TIG (A-TIG), Flux Bounded TIG (FB-TIG) and Flux Zoned TIG (FB-TIG) processes. The experiments to identify the fluxes delivering the higher DWRs in A-TIG welding among thirteen distinct fluxes were followed by the trials with FB-TIG and FZ-TIG employing those identified DWR fluxes. The fluxes which outperformed with all the techniques were MoO3 & MgO. Reversed Marangoni and arc constriction mechanisms were perceived to be opt for such an increase in DWR. Metallurgi…
A Comparative Study of Mechanical and Microstructural Behavior for Metal Active Gas and Friction Stir Welded Micro-Alloyed Structural Steel
2022
Manufacturing tiny components into gigantic structures seems unimaginable without welding connections, whether it is for materials, parts, structures, or equipment. In the recent competitive market scenario, manufacturing industries are desperately looking for a viable alternative to fusion-based conventional material joining technologies, to improve upon cost-effectiveness along with performance. The present investigation is to evaluate the performance of structural steel thick plate joints prepared by advanced solid-state friction stir welding (FSW) over conventional metal active gas welding (MAG). The FSW experiments were carried out with different tool designs and configurations. The ou…
Comparison of Post-Weld Treatment of High-Strength Steel Welded Joints in Medium Cycle Fatigue
2010
This paper presents a comparison of three post-weld treatments for fatigue life improvement of welded joints. The objective is to determine the most suitable post-weld treatment for implementation in mass production of certain crane components manufactured from very high-strength steel. The processes investigated are: burr grinding, TIG dressing and ultrasonic impact treatment. The focus of this investigation is on the so-called medium cycle area, i.e. 10 000-500 000 cycles and very high stress ranges. In this area of fatigue design, the use of very high strength steel becomes necessary, since the stress range can exceed the yield-strength of ordinary structural steel, especially when consi…