Search results for "Baffle"
showing 10 items of 44 documents
ASSESSMENT OF THE MINIMUM POWER REQUIREMENTS FOR COMPLETE SUSPENSION IN TOP-COVERED UNBAFFLED STIRRED TANKS
2012
CFD simulations of early- to fully-turbulent conditions in unbaffled and baffled vessels stirred by a Rushton turbine
2021
Abstract Laboratory scale unbaffled tanks provided with a top cover and a baffled tank both stirred by a Rushton turbine were simulated by carrying out RANS simulations. Three different turbulence models were adopted (k- ω SST, k- e and the SSG Reynolds stress model) to predict the flow field and the relevant performance parameters (power and pumping numbers) of the tank operated from early to fully turbulent conditions. CFD results were compared with literature experimental data and DNS simulation results to validate and properly compare the models. In the range of Reynolds numbers investigated, results showed that, for the unbaffled tank, the SSG model based on Reynolds stresses is a bett…
Dense Solid-Liquid Suspensions in Top-Covered Unbaffled Stirred Vessels
2011
In the present work solids suspension is investigated in an unbaffled tank stirred by a Rushton turbine and provided with a top-cover in order to avoid the formation of the well known central vortex. The data obtained are compared with those pertaining baffled stirred tanks via comparison with the well known Zwietering’s correlation. The dependence of Njs on particle concentration is found to be similar to that well established for baffled vessels, while, as a difference from the latter, Njs is found to decrease when liquid viscosity increases. Results also show that Njs is substantially independent of particle size, a feature that may advice the adoption of unbaffled tanks when large heavy…
Measurements of Njs and Power Requirements in Unbaffled Bioslurry Reactors
2012
The remediation of urban/industrial polluted lands is a topic of crucial importance nowadays. Bioremediation techniques are widely employed to remove organic pollutants from contaminated soils because of their simplicity and cheapness. The bioslurry reactors mechanically agitated by stirrers represent one of the most promising bioremediation techniques. In the present work an unbaffled stirred vessel filled with solids and water is experimentally investigated from a fluid dynamic point of view. Air presence within the tank is guaranteed by the central vortex formation (typical occurrence concerning stirred vessels unprovided with baffles) instead of an intrinsically more expensive insufflat…
CFD prediction of solid particle distribution in baffled stirred vessels under partial to complete suspension conditions
2013
Solid-liquid mixing within tanks agitated by stirrers can be easily encountered in many industrial processes. It is common to find an industrial tank operating at an impeller speed N lower than the minimum agitation speed for the suspension of solid particles: under such conditions the distribution of solid-particles is very far from being homogeneous and very significant concentration gradients exist. The present work evaluates the capability of a Computational Fluid Dynamics (CFD) model to reliably predict the particle distribution throughout the tank under either partial or complete suspension conditions. A flat bottomed baffled tank stirred by a Rushton turbine was investigated. Both tr…
Comparison of Agitators Performance for Particle Suspension in Top-Covered Unbaffled Vessels
2015
Power savings is a problem of crucial importance nowadays. In process industry, suspension of solid particles into liquids is usually obtained by employing stirred tanks, which often are very power demanding. Notwithstanding tanks provided with baffles are traditionally adopted for this task, recent studies have shown that power reductions can be obtained in top-covered unbaffled vessels. In the present work experiments were carried out in a top-covered unbaffled vessel with a diameter T=0.19m and filled with distilled water and silica particles. Two different turbines were tested: a standard six-bladed Rushton Turbine (RT) and a 45° four bladed Pitched Blade Turbine (PBT). For the case of …
Oxygen Transfer Performances of Unbaffled Bio_Reactors with Various Aspect Ratios
2014
Cultivation of microorganisms, plants or animal cells requires liquid agitation in order to ensure oxygen and nutrient transfer and to maintain cell suspension. Many studies on animal cell damage due to mechanical agitation and sparging aeration have shown that mechanical damage of freely suspended animal cells is in most cases associated with bursting bubbles at the air–liquid interface (Barrett et al., 2010). Gas bubbles are usually generated by direct air sparging aimed at supplying oxygen to the culture medium. Mechanical agitation may also introduce gas bubbles in the culture medium via vortexing entrainment from the free surface. In this work oxygen transfer performance of an unbaffle…
Portable central baffle flume
2022
This paper investigated the hydraulic characteristics of the triangular central baffle (TCB) flume. Laboratory tests were carried out to determine the flume dimensions. The field applicability of the proposed portable device was examined by on-farm installation. According to the laboratory tests, when the contraction ratio, r, was less than 0.39, the flow capacity was not affected by the ratio between the flume’s floor height and the throat width. The laboratory analysis also showed that there was no significant effect of installing an entrance ramp on the stage-discharge relationship for r<0.39, while the entrance ramp increased the discharge capacity for r>0.39. The stage-discharge …
Solid–Liquid Suspensions in Top-Covered Unbaffled Vessels: Influence of Particle Size, Liquid Viscosity, Impeller Size, and Clearance
2014
Particle suspension in liquids is a unit operation commonly encountered in the process industry. Although it is usually carried out in baffled stirred tanks, there are some specific applications where the presence of baffles may be undesirable. In the present work solid-liquid suspensions are investigated in a radially stirred unbaffled tank provided with a top cover. The minimum impeller speed at which all solid particles get suspended (Njs) and the relevant power requirements (Pjs) are assessed. The dependence of these two parameters on physical properties (liquid viscosity, particle concentration, and size) and system geometrical configurations (impeller diameter and clearance) is invest…
Vortex shape in unbaffled stirred vessels: experimental study via digital image analysis
2011
There is a growing interest in using unbaffled stirred tanks for addressing certain processing needs. In this work, digital image analysis coupled with a suitable shadowgraphy-based technique is used to investigate the shape of the free-surface vortex that forms in uncovered unbaffled stirred tanks. The technique is based on back-lighting the vessel and suitably averaging vortex shape over time. Impeller clearance from vessel bottom and tank filling level are varied to investigate their influence on vortex shape. A correlation is finally proposed to fully describe vortex shape also when the vortex encompasses the impeller.