Search results for "Deep drawing"
showing 9 items of 19 documents
Inverse Analysis Used to Determine Plastic Flow and Tribological Characteristics for Deep-drawing Sheet
2014
Abstract The present paper aims to develop a simple method based on inverse analysis that allows us to determine the laws of plastic flow coefficients and the friction coefficient between the material and punch. Selecting from different types of tests, we have chosen the Hecker test, because this test requires a single form of punch, the hemispherical one. In this test, the friction between the punch and the blank-sheet is caused by the blank-sheet strains and not by the movement it makes (as in deep drawing case). Besides the friction coefficient, other parameters like hardening and strength coefficients (n and k), influence the distribution of stresses and strains in the material. Using t…
Comparative Study by Numerical Analysis on the Formability of Deep-Drawn Tailor-Welded Blanks
2012
The realising of complex parts by welding together and then deep-drawing metal sheets made of different steel types or even different metal types can have many advantages, such as decreasing the part’s weight, reducing the manufacturing costs and an increased dimensional precision. In order to benefit from these results, a detailed knowledge of the metal sheets’ behaviour during deep-drawing is necessary. The current paper aims to compare, using numerical simulations based on the finite element method, the deep-drawing behaviour of parts made of steel sheets of different thicknesses welded together in three different manners and also of a part made of a monoblock blank.
Investigations on the Mechanical Properties and Formability of Friction Stir Welded Tailored Blanks
2007
Tight competition characterizing automotive industries in the last decades has determined a strong research effort aimed to improve utilized processes and materials in sheet stamping. As far as the latter are regarded light weight alloys, high strength steels and tailored blanks have been increasingly utilized with the aim to reduce parts weight and fuel consumptions. In the paper the mechanical properties and formability of tailored welded blanks made of a precipitation hardenable aluminum alloy but with different sheet thicknesses, have been investigated: both laser welding and friction stir welding have been developed to obtain the tailored blanks. For both welding operations a wide rang…
Deep Drawing Process Design: A Multi Objective Optimization Approach
2009
In sheet metal forming most of the problems are multi objective problems, generally characterized by conflicting objectives. The definition of proper parameters aimed to prevent both wrinkles and fracture is a typical example of an optimization problem in sheet metal forming characterized by conflicting goals. What is more, nowadays, a great interest would be focused on the availability of a cluster of possible optimal solutions instead of a single one, particularly in an industrial environment. Thus, the design parameters calibration, accomplishing all the objectives, is difficult and sometimes unsuccessful. In order to overcome this drawback a multi-objectives optimization procedure based…
DIMENSIONAL STABILITY OF REINFORCED MATRICES.
1983
Particulate fillers are often used to improve the dimensional stability of polymeric items obtained through processing techniques such as injection molding, deep drawing, hot stamping, etc. In these operations the material undergoes large multiaxial deformations which result in molecular orientation and remain as frozen-in stresses during cooling of the material. Once the formed objects are exposed to sufficiently high temperatures, various degrees of spring-back take place and subsequent changes in shape and dimension occur (1).
An approach to evaluation of sheet bending force under successive multiaxial stress condition
2009
A new bending under tension test is presented in this paper. This method tries to evaluate bending forces in sheet under successive multiaxial stress condition. This test is carried out in only one step with a pinned cylinder over a material that has been previously deformed to pure shear condition. Due to that, the bending process is made under higher back tension forces than the ones involved in the common methods previously studied in the literature. This entails high pressure values in the sheet-bending tool contact that affects the corresponding friction process. Material is strongly strengthened as a consequence of the deformation practiced in it, and as a result of that, bending forc…
Rubber Forming Processes of Thin Sheets
1999
In the last decade flexible media have been increasingly utilized in sheet metal drawing processes in order to reduce the tooling cost and to improve the product quality. In the present paper an axisymmetric deep drawing process of thin steel sheets is taken into account: in particular a flexible pad is utilized in order to simplify the tooling set. The process mechanics is investigated through numerical simulations and experimental tests with the aim to find out a proper set of operative parameters allowing the stamping of sound components and to highlight the particular deformation path of the drawing cup. The comparison between the numerical predictions and the experimental verification …
Springback Evaluation In Basic Sheet Metal Stamping Processes
2000
In the present paper a measurement technique based on the shadow moire method has been set up in order to evaluate the springback phenomenon in deep drawing operations. Two proper coefficients are introduced to quantitatively describe the effect considered. In particular the proposed technique is able to acquire the final profile of the drawn parts along one or more generatrices, once extracted out from the dies and to compare such profile with the ideal one derived from the dies CAD geometry. The proposed technique has been applied to an axysimmetrical deep drawing operation and moreover the influence of the blankholder force level and of the lubricating conditions have been taken into acc…
An Optical Technique for Springback Measurement in Axisymmetrical Deep Drawing Operations
2001
Abstract In this paper, a measurement technique based on the shadow moire method has been set up to evaluate the springback phenomenon in deep drawing operations. Two proper coefficients are introduced to quantitatively describe the investigated effect. In particular, the proposed technique is able to acquire the final profile of the drawn parts along one or more lateral contour, once extracted out from the dies, and compare such profile with the ideal one derived from the dies CAD geometry. The proposed technique has been applied to an axisymmetrical deep drawing operation, and, moreover, the influence of the blankholder force level and lubricating conditions has been taken into account. T…