Search results for "FRICTION STIR WELDING"
showing 10 items of 138 documents
Improved FE model for simulation of friction stir welding of different materials
2010
Abstract One of the most relevant aspects of friction stir welding is the possibility to weld different materials. In the present paper, the authors present an improved continuum finite element model for the simulation of friction stir welding processes aimed to obtain T joints, made of a stringer in AA7175-T73511 and of a skin in AA2024-T4. The model, taking into account the thermomechanical behaviours of the two different materials, is utilised to study the occurring material flow and residual stress state. Numerical results are compared with experimental observations: the model is able to predict the material flow, obtaining important information on the joint failure mode.
Solid state bonding mechanics in extrusion and FSW: Experimental tests and numerical analyses
2007
In the paper the authors compare the different solid state bonding mechanics for both the processes of hollow profiles extrusion and Friction Stir Welding (FSW), through the results obtained from a wide experimental campaign on AA6082-T6 aluminum alloys. Microstructure evaluation, tensile tests and micro-hardness measurements realized on specimens extracted by samples of the two processes are discussed also by means of the results obtained from coupled FEM simulation of the processes. ©2007 American Institute of Physics
Friction Stir Welding of 3D Industrial Parts: Joint Strength Analysis
2006
In the recent years Friction Stir Welding (FSW) has become an important joining technique since it allows to weld light weight alloys rather difficult to be welded or even “un-weldable” with the classic fusion welding operations. In the paper the authors present the application of the FSW process to the joining of 3D complex shapes typical of the industrial environment. In particular the research was aimed to highlight the joint mechanical strength at the varying of the 3D geometry of the welding line.Copyright © 2006 by ASME
Microstructural Changes Determining Joint Strength in Friction Stir Welding of Aluminium Alloys
2005
In the paper the results of a wide experimental activity on friction stir welding (FSW) of aluminum alloys are reported. In particular the butt joints of two different materials, namely AA1050-O and AA6082-T6 were considered. Grains dimensions and precipitates density were investigated both in the parent materials and after the welding processes. Furthermore post-welding heat treatments effects on the joint strength were studied.
Thermal Characterization of Friction Stir Welded Butt Joints
2005
In the paper the thermal characterization of friction stir welding processes (FSW) of aluminium alloys is presented. In particular both embedded thermocouples and a thermography analysis were utilized in order to acquire the temperature vs. time curves in point of interests of the joints and the temperature distributions, respectively. Such kind of results are very important in order to investigate the material conditions during the FSW process.
On microstructural phenomena occurring in friction stir welding of aluminium alloys
2006
Abstract The results of experimental activity on friction stir welding (FSW) of aluminum alloys are reported. Butt joints of two different materials, namely AA2024-T4 and AA7075-T6, were investigated from a metallurgical point of view. Grain dimensions and insoluble particle densities were investigated both in the parent materials and in the joints. Furthermore, the effect of post-welding heat treatments on the joint strength was studied.
Mechanical and metallurgical effects of in process cooling during friction stir welding of AA7075-T6 butt joints
2010
This paper presents the results of a combined experimental and numerical investigation focused on the effects of an in process water cooling treatment aimed at improving the final quality of friction stir welded butt joints in terms of mechanical resistance and metallurgy of the processed material. Micro and macro observations, together with the evolution of an already developed finite element tool, have been used to analyze specimens obtained under different process conditions. Water cooling was found to enhance joint strength, reducing the material softening usually observed in the thermo-mechanically affected zone area, with no detrimental effect on nugget integrity.
Residual stresses and FCP prediction in FSW through a continuous FE model
2009
Abstract Residual stresses prediction is definitively a relevant and open issue in welding processes. In the last years, different numerical models are proposed by many researchers to predict the residual stress field in FSW butt joint. However, most of these works are based on properly tuned analytical models and neglect the effect of the mechanical action due to the presence of the tool pin. In the present paper, a continuous 3D FE model, which was previously developed by some of the authors, was used to simulate the FSW process of butt joints with a single block approach, and predict the residual stress field by considering both thermal and mechanical actions. Then, the residual stress e…
Friction Stir Welding of steels process design through a continuum based fem model
2009
AbstractFriction stir welding (FSW) has been reaching a continuously increasing popularity among joining processes since its invention in 1991. Although mainly used for aluminium alloys, it has been successfully applied also to steels. In the present paper, a continuum based FEM model for FSW of steels is proposed, which is three-dimensional Lagrangian implicit, coupled, rigid viscoplastic. The model, whose potential has been analysed through temperature distribution comparisons, is able to predict temperature, strain and strain rate distributions, together with thermal and mechanical loads on the welding tool, at varying main process variables. In this way, the FEM model can be used for pr…
Material Flow in FSW of AA7075 - T6 butt joint: numerical simulations and experimental verifications
2006
Friction stir welding (FSW) has reached a large interest in the scientific community and in the recent years also in the industrial environment, owing to the advantages of such solid state welding process with respect to the classic ones. Advanced finite element method tools are needed in order to develop an effective engineering of the processes; quantitative results can be acquired from numerical simulations once the basic information such as the material flow is certain. A 3D Lagrangian implicit coupled rigid viscoplastic model has already been developed by the authors to simulate FSW of butt joints. In the present paper the material flow in the FSW of AA7075–T6 butt joints is investigat…