Search results for "FRICTION STIR WELDING"

Dissimilar titanium/aluminum friction stir welding lap joints by experiments and numerical simulation

2016

Dissimilar lap joints were produced by friction stir welding (FSW) out of Ti6Al4V titanium alloy and AA2024 aluminum alloy sheets. The joints, welded with varying tool rotation and feed rate, were studied by analyzing the maximum shear strength, Vickers microhardness and optical observations. A dedicated numerical model, able to take into account the presence of the two different alloys, was used to highlight the effects of the process parameters on temperature distribution, strain distribution, and material flow. The combined analysis of experimental measurements and numerical predictions allowed explaining the effects of tool rotation and feed rate on the material flow. It was found that …

Effect of position and force tool control in friction stir welding of dissimilar aluminum-steel lap joints for automotive applications

2020

Widespread use of aluminum alloys for the fabrication of car body parts is conditional to the use of appropriate welding methods, especially if dissimilar welding must be performed with automotive steel grades. Friction stir welding (FSW) is considered to be a reasonable solution to obtain sound aluminum-steel joints. In this context, this work studies the effects of tool position and force control in dissimilar friction stir welding of AA6061 aluminum alloy on DC05 low carbon steel in lap joint configuration, also assessing proper welding parameter settings. Naked eye and scanning electron microscopy (SEM) have been used to detect macroscopic and microscopic defects in joints, as well as t…

An insight into the electrical energy demand of friction stir welding processes: the role of process parameters, material and machine tool architectu…

2018

The manufacturing sector accounts for a high share of global electrical energy consumption and CO 2 emissions, and therefore, the environmental impact of production processes is being more and more investigated. An analysis of power and energy consumption in friction stir welding processes can contribute to the characterization of the process from a new point of view and also provide useful information about the environmental impact of the process. An in-depth analysis of electrical energy demand of friction stir welding is here proposed. Different machine tool architectures, including an industrial dedicated machine, have been used to weld aluminum and steel sheets under different process …

Caratterizzazione microstrutturale e meccanica di giunti friction skin-stringer (2024/t4-7075/t6) saldati a basso e alto apporto termico

2011

Fatigue resistance of AA2024-T4 friction stir welding joints: Influence of process parameters

2005

Material flow and CDRX phenomena determining joint resistance in AA7075-T6 friction stir welding

2006

Friction based solid state welding techniques for transportation industry applications

2014

Influence of Joint Geometry on Micro and Macro Mechanical Properties of Friction Stir Spot Welded Joints

2014

AbstractSpot welding can be considered a very common joining technique in automotive and transportation industries as it permits to obtain effective lap-joints with short process times and what is more it is easily developed through robots and automated systems. Recently, Friction Stir Spot Welding (FSSW) has been proposed as a natural evolution of the already known Friction Stir Welding (FSW) process, allowing to obtain sound spot joints that do not suffer from the insurgence of typical welding defects due to the melting of the base material. Similarly to FSW, both geometrical and technological parameters must be considered as they affect the material flow and the heat flux generated durin…

Wavelets Image Analysis for Friction Stir Processed TiNi Functional Behavior Characterization

2015

Abstract A key topic regarding Ti Ni Shape Memory materials concerns the possibility to attain welded junctions that preserves the shape memory properties of material. Other research topic for SMAs regards the retention of the shape memory effect cyclic stability; in fact, good shape memory properties frequently decrease during SME cycling of material. A method able to improve the cyclic stability of TiNi shape memory effect is the grain refinement. Considering these above mentioned research topics, a solid state welding process, as the Friction Stir Welding, is thus attractive for SMA joining and it exhibits potentials for achieving welded joints affected by microstructural changes that pr…

Analisi numerico-sperimentale per la determinazione delle tensioni residue in un giunto saldato

2013

La durata di un componente dipende dall’interazione tra le caratteristiche meccaniche del materiale con cui è costruito e gli sforzi a cui esso è sottoposto. Per la determinazione dello stato tensionale agente, oltre agli sforzi dovuti ai carichi imposti durante l’esercizio, è necessario conoscere accuratamente gli stati tensionali residui derivanti dal processo di produzione. Generalmente, le tensioni residue sono indesiderate poiché possono essere di entità elevata e tale da ridurre la resistenza complessiva del componente meccanico. Un aspetto particolarmente insidioso delle tensioni residue è che la loro presenza viene generalmente riconosciuta solo dopo il verificarsi di un malfunziona…