Search results for "FRICTION"
showing 10 items of 352 documents
Modeling of Friction Losses in Offshore Knuckle Boom Crane Winch System
2018
This paper presents a method for friction modeling in a hydraulically actuated multi motor winch system of an offshore knuckle boom crane. The method is based on a combination of a model of the variable displacement axial piston motor based on measurements from the sub supplier, and combined with a model of the remaining friction loss obtained from measurements on the full system.
FSW lap joint resistance optimization through gradient techniques
2007
In the recent years the scientific interest on Friction Stir Welding (FSW) has grown more and more since such joining technique allows to weld light weight alloys rather difficult to be welded or even “un-weldable” with the classic fusion welding operations. What is more, a few industrial applications of the process are already known in different manufacturing fields. In the paper the optimization problem of a FSW lap joint for automotive applications is investigated taking into account process parameters such as the tool rotating speed and the tool feed rate; a numerical gradient technique is applied for the optimization procedure reducing the number of experimental tests to be developed.
Comparative evaluation of the effect of the substrate thickness and inherent process defects on the static and fatigue performance of FSW and adhesiv…
2021
Abstract This work aims at evaluating the mechanical performance of joints in an AA6016 alloy, manufactured by means of two alternative processes: friction stir welding and adhesive bonding. Given its wide use in industrial fields such as automotive and aeronautics, an overlap configuration of joints was selected for the study, and a specific method based on the overlap length evaluation has been developed to allow comparisons among the cases. Two substrate thicknesses are considered in order to vary the overall joint stiffness, and the effect of such geometrical parameter on the mechanical behavior of the joined system is experimentally investigated. The experimental findings highlight tha…
A thermodynamically consistent cohesive-frictional interface model for mixed mode delamination
2016
Abstract A new interface constitutive model based on damage mechanics and frictional plasticity is presented. The model is thermodynamically consistent, it is able to accurately reproduce arbitrary mixed mode debonding conditions and it is proved that the separation work is always bounded between the fracture energy in mode I and the fracture energy in mode II. Analytical results are given for proportional loading paths and for two non-proportional loading paths, confirming the correct behavior of the model for complex loading histories. Numerical and analytical solutions are compared for three classical delamination tests and frictional effects on 4ENF are also considered.
In-process tool rotational speed variation with constant heat input in friction stir welding of AZ31 sheets with variable thickness
2017
In the present work, friction stir welding experiments on AZ31 magnesium alloy sheets, characterized by a variable thickness along the welding line, were carried out. The approach adapted during welding consisted in maintaining constant the heat input to the joint. To this purpose, the rotational speed of the pin tool was increased with decreasing thickness and decreased with increasing thickness in order to obtain the same temperatures during welding. The amount by which the rotational speed was changed as a function of the sheet thickness was defined on the basis of the results given by FEM simulations of the FSW process. Finally, the effect of the in-process variation of the tool rotatio…
On tool stirring action in friction stir welding of work hardenable aluminium alloys
2013
In the paper solid state bonding conditions obtained in friction stir welding (FSW) of AA5754-H111 butt joints are analysed, considering the so called zigzag line in the transverse section of the joints. A wide experimental campaign was carried out varying both tool advancing speed and tool rotational one. The effects of the process on the mechanical properties of the joint were highlighted and micro- and macro-observations were used in order to explain the reasons of the enhanced mechanical properties found for the welded material. Numerical results derived from a FEM model previously developed by the authors were utilised to point out the different mechanical and metallurgical behavior of…
Experimental and Numerical Study on Linear Friction Welding of AA2011 Aluminum Alloy
2014
Linear Friction Welding (LFW) is a solid-state joining process used for non-axisymmetric components. LFW involves joining of materials through the relative motion of two components undergoing an axial force. In the process, the heat source is given by the frictional forces work decaying into heat and determining a local softening of the material and eventually the needed bonding conditions. In the paper, an experimental and numerical campaign is proposed for AA2011 aluminum alloys welding. Different case studies are considered with fixed oscillation frequency and varying pressure at the interface between the specimens. Constant oscillation amplitude and specimens geometry is used. The calcu…
Investigations on the linear friction welding process through numerical simulations and experiments
2012
Abstract Linear Friction Welding (LFW) is a solid-state joining process applied to non-axisymmetric components. LFW involves joining of materials through the relative motion of two components undergoing an axial force. In such process the heat source is given by the frictional forces work decaying into heat determining a local softening of the material and eventually bonding conditions. In the paper the authors present a designed and assembled laboratory fixture for LFW operations and the results of an experimental and numerical campaign aimed to weld steel parts. The dedicated fixture permitted to highlight the effect of the most important process parameters. Process conditions allowing ef…
Friction Based Solid State Welding Processes
2012
In the last decade the industrial use of solid state welding processes based on frictional forces work decaying into heat is continuously increasing due to their strong advantages with respect to traditional fusion techniques. Several advances have been proposed by the scientific community regarding process mechanics, material flow and also the computer aided engineering of the operation with the aim to maximize the mechanical performances of the welded joints. In the paper Friction Stir Welding (FSW) and Linear Friction Welding (LFW) operations are considered and a review of the most relevant research issues and results is provided.
Outlining the Limits of Friction Stir Consolidation as Used as an Aluminum Alloys Recycling Approach
2021
Friction stir consolidation (FSC) is a solid-state process that recycles metal scraps economically and eco-friendly compared to the conventional melting method. The process parameters especially processing time and rotational speed, have a crucial role in achieving a sound disc during FSC. The current study answers the research question of how far these process parameters can be effective when the mass of chips to be recycled increases. In specific, an experimental setup was analyzed that was previously identified as challenging for recycling 20 g chips of aluminum alloy AA 2024-O. Rotational speed was set doubled, and processing time was increased up to 1.5 times of their initial values. T…