Search results for "Forging"
showing 10 items of 43 documents
Optical Forging of Graphene into Three-Dimensional Shapes
2017
Atomically thin materials, such as graphene, are the ultimate building blocks for nanoscale devices. But although their synthesis and handling today are routine, all efforts thus far have been restricted to flat natural geometries, since the means to control their three-dimensional (3D) morphology has remained elusive. Here we show that, just as a blacksmith uses a hammer to forge a metal sheet into 3D shapes, a pulsed laser beam can forge a graphene sheet into controlled 3D shapes in the nanoscale. The forging mechanism is based on laser-induced local expansion of graphene, as confirmed by computer simulations using thin sheet elasticity theory. peerReviewed
Advanced numerical models for the thermo-mechanical-metallurgical analysis in hot forging processes
2013
In the paper a literature review of the numerical modeling of thermo-mechanical-metallurgical evolutions of a metal in hot forging operations is presented. In particular models of multiaxial loading tests are considered for carbon steels. The collected examples from literature regard phases transformations, also martensitic transformations, morphologies evolutions and transformation plasticity phenomena. The purpose of the tests is to show the correlation between the mechanical and the metallurgical behavior of a carbon steel during a combination of several types of loads. In particular a few mechanical tests with heat treatment are analyzed. Furthermore, Ti-6Al-4V titanium alloy is conside…
On the Solid Bonding Phenomena in Linear Friction Welding and Accumulative Roll Bonding Processes: Numerical Simulation Insights
2015
Solid Bonding based welding processes allow to obtain defect free joints with low residual stress and low distortion. However, the engineering and optimization of solid bonding processes is difficult and requires a large number of time and cost consuming test trials. In this way, proper numerical models are essential tools permitting effective process design. The aim of this research was the comparison of the material process conditions during two different manufacturing processes taking advantage of the same metallurgical phenomenon, namely solid bonding. Linear Friction Welding, used to weld non-axisymmetric components and Accumulative Roll Bonding, used to increase the mechanical propert…
Metallurgical Evolutions in Hot Forging of Dual Phase Titanium Alloys: Numerical Simulation and Experiments
2015
Titanium forging has been encountering a growing interest in the scientific and industrial communities because of the distinct advantages it provides with respect to machining, in terms of both mechanical properties of the product and material waste, thus significantly reducing the Buy to Fly ratio. In the paper, a numerical FE model, based on a tri-coupled approach and able to predict the microstructural evolutions of the workpiece during the process, is developed and set up. Calculated results are compared to experiments for a few industrial case studies. The final phases distribution in the forged parts is experimentally measured and compared to the FE model output finding satisfying ove…
Prediction of Ductile Fractures in Metal-Forming Processes: an Approach Based on the Damage Mechanics
1994
The Authors propose a new approach for the prediction of ductile fractures in bulk metal forming processes: the approach is based on a numerical analysis able to take into account damage occurrence and evolution in constitutive equations. The model supplies the distribution of the void volume fraction in the workpiece during the deformation path: consequently, the comparison to a critical value, determined by means of a simple tension test, allows to predict the growth of defects. The proposed approach has been applied to the drawing process: the numerical results have been compared with a set of experimental tests showing a good predictive capability of the model.
Phase evolution in hot forging of dual phase titanium alloys: Experiments and numerical analysis
2014
Abstract Modern aeronautical and aerospace industries must face the demanding challenge of reducing operational consumption and production costs coming from materials and labor. Current trend of engineering is oriented to meet both requirements increasing the use of materials characterized by high specific resistance as titanium alloys. Hot forging can be used to reduce the production costs of titanium components: forging in closed dies of billets or semi-finished forms, at different temperatures above or below the β-transus temperature, allows the production of complex shapes with limited amount of edge trim removal and machining rework after forging. Unfortunately, as far as Ti–6Al–4V tit…
Beta forging of Ti-6Al-4V: Microstructure evolution and mechanical properties
2013
Titanium alloys are finding an increasing use in the aeronautical field, due to their characteristics of high mechanical properties, lightness and corrosion resistance. Moreover these alloys are compatible with the carbon fibre reinforced plastics that are also finding a wide use in the aeronautical field. On the other hand the use of these alloys implies some drawbacks, for example titanium alloys are often considered more difficult to form and generally have less predictable forming characteristics than other metallic alloys such as steel and aluminum. In this paper was studied both the microstructure evolution and the mechanical properties of a Ti-6Al-4V rolled bar after hot forging. The…
Beta-forging of Ti6Al4V titanium alloy powders consolidated by HIP: Plastic flow and strain-rate relation
2014
Ti6Al4V is probably the best known and studied titanium alloy, not only for aerospace applications. Nevertheless the deformation behavior still represents a challenge if any modification in the deformation process is required or introduced. This work deals with deformation behavior description of Ti6Al4V HIPped powders during high temperature deformation tests carried on in the Beta-region. Laboratory compression and tensile tests have been coupled with relaxation tests in order to achieve robust data about strain rate sensibility m-coefficient and activation energy Q. These results have been fitted for the assessment of a more general exponential deformation law. The final result is a “Dor…
Validation of frictional studies by double-cup extrusion tests in cold-forming
1996
Abstract Studies on frictional conditions in cold-forming have shown that, for a given lubricant, friction factor values are strongly affected by the test method. In the present paper, different cold-forging processes of an aluminium alloy, are modelled by a FEM numerical code using the m values obtained by both the double cup extrusion and ring compression tests. It appears that the m values given by the ring tests can be effectively used in the simulation of upsetting processes, while the m values derived by the double cup extrusion tests are more appropriate for predictions in extrusion and closed-die forging operations.
Computer simulation of metal flow in the hot upsetting of a high-strength aluminium alloy
1993
Abstract The effects of metal-working temperature on the hot axisymmetric upsetting of AA 7012 aluminium alloy were investigated in the temperature range of from 250 to 400°C, at a strain rate of 4 s −1 . The material behaviour was studied by means of simulative methods based on the analysis of torsion-test results which have shown that when the strain increases, the flow stress increases to a peak value and then decreases to a fracture value. Furthermore, the flow stress decreases with decreasing strain rate and with increasing temperature. Constitutive equations, describing accurately the hot deformation behaviour of the material, were defined and used subsequently in a numerical model th…