Search results for "Forging"

Surface and interface analysis of worn TiN (PVD) coated cold forging tools

1992

Abstract Wear of cold forging tools, improved by TiN (PVD) hard coating and used in the production of alternator and starter components in the car industry, has been studied in detail. The most complicated case was the tool that produced a clutch housing of high precision. The 630 kN press process (50 pcs min −1 ) caused heavy adhesive and abrasive wear due to material flow, high surface pressure and also wear in the direction of tool movement. Results show that on the worn functional surfaces of the analysed tool, the lifetime of which was extended with TiN coating by a factor of 8–10, the following features were observed: non-uniform TiN coating thickness decrease; long grooves, damaged a…

Analysis, characterization and minimization of IPMSMs cogging torque with different rotor structures

2015

This paper presents the analysis, characterization and comparison of the cogging torque components generated by five different IPMSM rotor structures. More in detail, an IPMSM model (named IPMSM1), which is derived from a commercial geometry, is analyzed by using a Finite Element Method (FEM) approach. Then, four other IPMSM models, which are obtained by modifying the IPMSM1 rotor structure and by maintaining the same stator configuration, are proposed and analyzed. From the obtained simulation results, the cogging torque components for each structure are determined and compared. From this comparison, a significant cogging torque decrease is occurring for the modified geometries, without af…

Prediction of phase transformation of Ti-6Al-4V titanium alloy during hot-forging processes using a numerical model

2013

In this article numerical model for prediction of phase evolution of Ti-6Al-4V titanium alloy was presented. In particular, attention was focused on alpha to beta and beta to alpha+beta phase transformations. The analysis was conducted using a commercial implicit finite element method code, considering the data and the parameters of a real case study to check the quality of the numerical model. The alpha to beta transformation was developed using the simplified form of the Avrami model and the beta to alpha+beta transformation was controlled through the generalized Avrami model. The model so-thought has been used to conduct a 2D simulation of a forging process. A comparison between the num…

Influence of geometrical ratios in forgeability of complex shapes during hot forging of Ti-6Al-4V titanium alloy

2014

Abstract Titanium alloys are considered desirable materials when both mechanical properties and weight reduction are requested at the same time. This class of materials is widely used in application fields, like aeronautical, in which common steels and light-weight materials, like aluminum alloys, are not able to satisfy all operative service conditions. Most of manufacturing processes of titanium alloy components are based on machining operations, which allow obtaining very accurate final shapes but, at the same time, are affected by several disadvantage like material waste and general production costs. During the last decade, the forging processes for titanium alloys have attracted greate…

Optimization of cogging force in a linear permanent magnet generator for the conversion of sea waves energy

2015

In this paper an approach to the optimization of cogging force in a linear permanent magnet generator for the conversion of sea waves energy is presented. We have optimized the cogging force of a linear permanent magnet generator by using a 3D FEM parametric simulation. Several possible design solutions have been computed. A generator has been built and the results of the minimization procedure has been experimentally validated.

Fałszerstwo dokumentów ze szczególnym uwzględnieniem przestępczości internetowej jako wyzwanie dla organów państwa

2018

Celem niniejszego opracowania jest przedstawienie zagrożeń wynikających z fałszowania dokumentów, a szczególnie wykorzystania nowoczesnych technologii do tego niecnego procederu. Zaprezentowane zostały definicje dokumentu i fałszerstwa oraz podjęta została próba przedstawienia aktualnych kierunków rozwoju przestępczości w obszarze IT. Autorka zwróciła uwagę na problem sieci TOR (ang. The Onion Router), która stanowi obecnie największe zagrożenie dla bezpieczeństwa w zakresie autentyczności dokumentów. W artykule zwraca się także uwagę na konieczność przedsięwzięcia przez organy państwowe działań zmierzających do zapobiegania przestępczości związanej z wiarygodnością dokumentów.

Influence of process parameters for thixotropic alloys

2007

With reference to a metallic alloy, the attribute thixotropic is utilized to indicate the behaviour of it in the semi-solid state when its microstructure consists of spheroids in a liquid matrix. Such alloys are characterized by very low values of viscosity under shearing stress in the semi-solid state, while after solidification they show relevant mechanical properties. Actually a structural change from a dendritic structure to a globular one, with the globular grains finely dispersed in a liquid matrix, is observed after particular thermo-mechanical treatments. In the present paper the authors present the results of a wide experimental campaign on the AA 7075 aluminium alloy that shows a …

Mechanical and microstructural characterization of titanium gr.5 parts produced by different manufacturing routes

2022

Abstract In recent years, the aircraft industry has shifted its preference for metal parts to titanium and its alloys, such as the high-strength Titanium Grade5 alloy. Because of Titanium Grade 5 limited formability at ambient temperature, forming operations on this material require high temperatures. In these conditions, a peculiar microstructure evolves as a result of the heating and deformation cycles, which has a significant impact on formability and product quality. On the other hand, additive manufacturing technologies, as selective laser melting and electron beam melting, are increasingly being used and are replacing more traditional approaches such as machining and forging. Fundamen…

COMPUTER AIDED ENGINEERING FOR THERMO-MECHANICAL-METALLURGICAL ANALYSIS OF FORGING OPERATIONS OF TITANIUM ALLOYS

In this thesis a study on the forging processes of Ti-6Al-4V titanium alloy, with particular focus on the numerical applications and simulation design of hot forming methods, was done. The aim of this work is to collect all data concerning the material definition in terms of thermal, mechanical and microstructural properties of the selected alloy in order to filter all useful information to describe the behavior of the material under the characteristic conditions of the hot forging processes, taking into account both thermo-mechanical and metallurgical aspects involved during a such complex thermo-mechanical stage. Those information were collected and used to characterize the material prope…

Metallurgical Evolutions in Hot Forging of Dual Phase Titanium Alloys: Numerical Simulation and Experiments

2015

Titanium forging has been encountering a growing interest in the scientific and industrial communities because of the distinct advantages it provides with respect to machining, in terms of both mechanical properties of the product and material waste, thus significantly reducing the Buy to Fly ratio. In the paper, a numerical FE model, based on a tri-coupled approach and able to predict the microstructural evolutions of the workpiece during the process, is developed and set up. Calculated results are compared to experiments for a few industrial case studies. The final phases distribution in the forged parts is experimentally measured and compared to the FE model output finding satisfying ove…