Search results for "Formability"
showing 10 items of 81 documents
Microstructure–property relation and machine learning prediction of hole expansion capacity of high-strength steels
2021
Abstract The relationship between microstructure features and mechanical properties plays an important role in the design of materials and improvement of properties. Hole expansion capacity plays a fundamental role in defining the formability of metal sheets. Due to the complexity of the experimental procedure of testing hole expansion capacity, where many influencing factors contribute to the resulting values, the relationship between microstructure features and hole expansion capacity and the complexity of this relation is not yet fully understood. In the present study, an experimental dataset containing the phase constituents of 55 microstructures as well as corresponding properties, su…
Understanding formability and geometrical accuracy of SPIF process used as reshaping approach
2021
Putting in place Circular Economy strategies is an urgent action to be undertaken. Manufacturing processes play a relevant role as efficient material reuse enabler. Scientists have to make an effort either to find new process or to rethink old process to reprocess End-of-life (EoL) components to recover both material and functions. In this paper, Single Point Incremental Forming (SPIF) process is used for reshaping sheet metal EoL components. Deep drawing process as well as uniaxial pre-straining (to imitate the End-of-Life component) followed by SPIF operations (to obtain the reshaped components) are set- up and implemented to form and reform aluminum sheet metal components. As the authors…
Prediction of Ductile Fractures Occurrence in Deep Drawing of Square Boxes
1996
Abstract The authors propose a new approach for the prediction of tearing in the deep drawing process of square boxes. Such an approach is based on a damage mechanics formulation and in particular on the yield condition for damaging materials proposed by Tvergaard and Needleman and on a strain controlled nucleation model. The flow rule associated to the yield condition is introduced in a finite element explicit formulation founded on the solution of the dynamic equilibrium equation and on an explicit time integration scheme. By this way the developed model allows to calculate the void volume fraction value during the deep drawing process of square boxes and consequently to predict the insur…
Improving Formability in SPIF Processes through High Speed Rotating Tool: Experimental and Numerical Analysis
2013
Single-point incremental forming (SPIF) is a quite new sheet-forming process which offers the possibility to deform complex parts without dedicated dies using a single-point tool and a standard three-axis CNC machine. Although the process mechanics enables higher strains with respect to traditional sheet-forming processes, research has been focused on further increasing the maximum forming angle. In the paper, a new approach is used to enhance the material formability through a localized sheet heating as a consequence of the friction work caused by high speed rotating tool. Numerical simulation was utilized to relate the effect of temperature with the main field variables distribution in th…
An Intelligent Tool to Predict Fracture in Sheet Metal Forming Operations
2007
One of the main issues in sheet metal forming operations design is the determination of formability limits in order to prevent necking and fracture. In fact, the ability to predict fracture represents a powerful tool to improve the production quality in mechanical industry. Many researchers investigated the problem here addressed, mainly studying forming limit diagrams (FLD) or developing fracture criteria which are able to foresee fracture defects for different processes. In this paper, the author present some early results of a research project focused on the application of artificial intelligence (AI) for ductile fracture prediction in sheet metal forming operations. The main advantage o…
Modular device for determining forming limit curves – a cost effective aproach
2010
Abstract The paper presents the realising and functioning of a modular device for testing the formability of metal sheets. By using the device it is possible to realise experimentally the tests needed for drawing the forming limit curves using the Nakajima and Marciniak methods, but there can be also done researchs on deep-drawing. The results gathered from the tests were validated by numerical simulations using the finite element method. The device was designed at the Research Center for Metal Forming of the “Lucian Blaga” University of Sibiu and realised with the support of S.C. Uzina Mecanica Marsa – Sibiu
A force measuring based strategy for failure prevention in incremental forming
2006
Abstract Incremental forming processes show a number of advantages compared to the traditional processes but, at the same time, some drawbacks are clearly known. Current problems, include the slowness of the process, low accuracy and a lack of knowledge in the field of material formability. This paper is focused on the latter issue: an industrially oriented methodology for detecting the approach of failure in incremental forming is proposed. The approach is based on the analysis of the trend of the forming force in order to assess whether the process can be run safely. If not, a proper strategy, to avoid material failure, is proposed and experimentally validated.
Shape Distortion and Thickness Distribution during SPIF Processes: Expermental and Numerical Analysis
2011
Single Point Incremental Forming (SPIF) is a quite new sheet forming process which offers the possibility to deform complex parts without dedicated dies using only a single point tool and a standard 3-axis CNC machine. The process mechanics enables strains much higher than traditional sheet forming processes, but particular attention must be given to the final part geometrical accuracy. In this paper the capabilities of a dedicated explicit numerical model are quantitatively analyzed on pyramid-shaped parts. In particular a comparison between experimental and numerical results is reported. Three different shapes at the varying of the stamping angle were considered and the final shape was ac…
Towards ductilization of high strength 7XXX aluminium alloys via microstructural modifications obtained by friction stir processing and heat treatmen…
2021
Abstract High strength 7XXX aluminium series reach exceptional strength, higher than all other industrial aluminium alloys. However, they suffer from a lack of ductility compared to softer series. This work presents a procedure to improve the ductility of 7475 Al alloy in high strength condition, reaching a true fracture strain of 70% at full 500 MPa T6 yield strength. Using friction stir processing (FSP) and post-FSP heat treatments, 100% of industrial rolled material T6 yield stress is maintained but a 180% increase in fracture strain is measured for the processed material. This ductility improvement is studied by in-situ synchrotron X-ray tomography and is explained by the reduction of i…
Rheological blood behaviour is not related to gender in morbidly obese subjects.
2012
To the Editor. We have read with interest the recently published article by Wiewiora et al. [7] regarding hemorheological differences related to gender in morbidly obese subjects. In this study authors found several hemorheological differences between male and female. In this sense, males showed higher blood viscosity and higher erythrocyte deformability than females and native blood viscosity correlated with several erythrocyte aggregation parameters evaluated with the Laser-Assisted Optical Rotational Cell Analyser (LORCA) [3]. In studies with small sample sizes (18 men and 20 women) there is always the risk that differences in certain variables may appear by chance or by imbalances in th…