Search results for "Forming processes"
showing 10 items of 73 documents
Optimal Blankholder Force Path in Sheet Metal Forming Processes: An Al Based Procedure
1999
Abstract Blankholder force plays a fundamental role in the deep drawing process mechanics since it controls, by friction, the material flow into the die cavity. The availability of computer controlled hydraulic presses in the industries promoted a new research field focused on the definition of optimal BHF histories, function of the punch displacement; such studies were aimed to the determination of the so called “process window”, i.e. the BHF path which permits to obtain the maximum height sound component avoiding both wrinkling and tearing. In the paper a design procedure is proposed in order to determine the optimal BHF path in an axisymmetric deep drawing process: in particular, a close…
Developing a Knowledge Base about the Technological Forces within the Asymmetric Incremental Forming Process
2015
Asymmetric single point incremental forming (ASPIF) has been recognized as a solution with potential in manufacturing small batches or single sheet metal parts. The approach presented in this paper presents the development of a knowledge base regarding the values of the technological force within the ASPIF process and the influence of some technological parameters such as feed, speed of the punch, thickness of the part and step, upon them. The method is based on the use of the information provided by the CNC machine sensors. Relationships between the torques developed by the drive motors on each axes and the technological forces will be set in order to refine the raw information displayed o…
Analysis of Energy Efficiency of Different Setups Able to Perform Single Point Incremental Forming (SPIF) Processes
2014
Abstract Production processes, as used for discrete part manufacturing, are responsible for a substantial part of the environmental impact of products, but are still poorly documented in terms of environmental impact. The present paper proposes an energy analysis of single point incremental forming processes (SPIF). The electrical energy consumption of two different setups have been considered and compared. In particular the power demand of one of the most used machine tools architecture able to perform SPIF process, namely a CNC milling machine, has been measured. The obtained results have been compared with the ones obtained for an innovative high speed incremental forming processes perfo…
A comprehensive analysis of electric energy consumption of single point incremental forming processes
2014
Abstract Production processes, as used for discrete part manufacturing, are responsible for a substantial part of the environmental impact of products, but are still poorly documented in terms of environmental impact. The present paper proposes a comprehensive energetic analysis of Single Point Incremental Forming Processes (SPIF). The three most commonly used machine tool architectures able to perform SPIF operations have been taken into account: a CNC milling machine, a six-axes robot as well as the dedicated AMINO machine tool were analyzed from an electrical energy consumption point of view. For all the setups, a working cycle time study and power study were performed. Moreover the cont…
Enhancing formability of aluminium alloys by superimposing hydrostatic pressure
2003
Publisher Summary One of the strategic topics in manufacturing engineering is represented by the reduction of components weight. This aim is pursued by utilizing accurate and effective design tools and using lightweight metals such as aluminum, magnesium, and titanium alloys. Unfortunately, such materials often show a poor ductility, and thus enhancing formability is nowadays one of the most relevant research focus, as well as the development of effective and reliable predictive models of defects insurgence during forming processes. In this scenario, forming by means of superimposed hydrostatic pressure represents a promising alternative manufacturing technique. The chapter discusses the si…
Theoretical and Experimental Studies on the Influence of Process Parameters on Strains and Forces of Single Point Incremental Forming
2014
These paper aims to determine the influence of the most important geometrical parameters (vertical step and punch diameter) on the main strains, thickness reduction and the forces along two directions during the single point incremental forming process (SPIF). The paper comprises a comparative numericalexperimental study, for a simple geometry part obtained by incremental forming. In fact, in the first stage, the punch has a vertical motion with the value of one vertical step. In the second stage, the punch follows a linear trajectory along one side of the die. After each linear trajectory the punch has successive vertical motions, taking one vertical step at a time until the entire geometr…
Influence of mechanical properties of the sheet material on formability in single point incremental forming
2004
Abstract New trends in sheet metal forming are rapidly developing and several new forming processes have been proposed to accomplish the goals of flexibility and cost reduction. Among them single point incremental forming operations, in which the final shape of the component is obtained by the relative movement of a simple and small punch with respect to the blank, appear quite promising. In the paper, material formability issues in incremental forming were studied. Some relevant correlations among material formability and other mechanical properties of the material were analysed. The FLD 0 value, i.e. the major strain at fracture in plane strain conditions, was determined for different mat…
Analysis of Some Innovative and Flexible Sheet Forming Processes
2002
In the field of sheet forming, innovative and flexible processes that do not impose the use of expensive conventional equipments and/or do not require time consuming set-up operations have become, nowadays, a rather promising research topic. Two different main lines are currently followed: the former is based on the development of new stamping processes based on the utilization of flexible media, while the latter is aimed to develop so called progressive forming processes (spinning and incremental forming). Both hydro-forming and incremental forming permit a very relevant reduction of the tooling and set-up costs and improve process flexibility. These items are discussed in detail in the pa…
Process mechanics analysis in single point incremental forming
2004
The request of highly differentiated products and the need of process flexibility have brought the researchers to focus the attention on innovative sheet forming processes. Industrial application of conventional processes is, in fact, economically convenient just for large scale productions; furthermore conventional processes do not allow to fully satisfy the mentioned demand of flexibility. In this contest, single point incremental forming (SPIF) is an innovative and flexible answer to market requests. The process is characterized by a peculiar process mechanics, being the sheet plastically deformed only through a localised stretching mechanism. Some recent experimental studies have shown …
An integrated approach to the design of tube hydroforming processes: artificial intelligence, numerical analysis and experimental investigation
2004
In the last years, the growing role of process flexibility in modern mechanical industries has driven a rising interest in optimisation of process/product design through innovative techniques. Moreover, the development of niche productions, which are characterised by low production volumes and small batches leads to the need of more flexible and rapid forming technologies. In this way, a great research effort is performed towards the study of new stamping processes: among them hydro forming finds a large interest in automotive industry since it allows to significantly reduce tooling costs and also to avoid some secondary operations. Different studies are available in the technical literatur…