Search results for "Forming."
showing 10 items of 1704 documents
On-Line Control of Single Point Incremental Forming Operations through Punch Force Monitoring
2006
Abstract Among the innovative sheet metal forming processes, Single Point Incremental Forming (SPIF) represents the simplest and the cheapest one. Despite its relevant advantages, up to now no specific CAE tools for SPIF were developed and the tool trajectory is generally defined utilizing CAD/CAM software developed for machining applications. In the paper an innovative monitoring and control approach, aimed to define and in-process update the most relevant process parameters during an industrial SPIF operation, is proposed. The strategy utilizes as monitoring variable the punch force trend: a set of preliminary tests demonstrated, in fact, its suitability as “spy variable” of the process m…
Method for Manufacturing Custom-Shaped Prosthetic Parts from Titanium Alloys by Incremental Forming Using Industrial Robots
2014
The last decade has shown an increasing interest in a new class of forming processes known as Incremental Sheet forming (ISF). A possible application for this new procedure, targeted by the authors of this paper, is the manufacturing of custom-shaped prosthetic parts for use in various areas of human medicine. Such prostheses can have a functional role, when they target the replacing of a functional component of the human body, or an esthetic role, when they target the solving of problems related to the appearance of the human body. In this paper the authors aim to determine the strain hardening curves for the titanium alloy Ti6Al4V at room temperature and at 800°C. The incremental forming …
Joining by plastic deformation
2013
Abstract As the scale and complexity of products such as aircraft and cars increase, demand for new functional processes to join mechanical parts grows. The use of plastic deformation for joining parts potentially offers improved accuracy, reliability and environmental safety as well as creating opportunities to design new products through joining dissimilar materials. This paper aims to provide an overview of the state of the art in such joining processes, including cold welding, friction stir welding, self-pierce riveting, mechanical clinching and joining by forming. The paper includes description of the mechanism of joint formation, and analysis of joint performance and applicability.
Springback evaluation in fully 3-D sheet metal forming processes
1997
Abstract In the modern manufacturing industries the knowledge and proper control of the sheet metal springback after forming is a fundamental aspect in the achievement of near net shape stamped parts. In this paper an effective springback prediction in some fully three-dimensional stamping processes is carried out. Such a prediction is based on a combined approach in which an explicit finite element code has been employed to simulate the forming phase while a traditional implicit procedure has been used to analyse the springback phase. The results obtained have been compared with a set of experimental tests and an excellent correlation between the predicted and experimental data has been fo…
Measuring of Geometrical Precision of Some parts Obtained by Asymmetric Incremental Forming Process After Trimming
2007
Asymmetric Incremental Forming exalts the advantages of Incremental Forming process since no dies are strictly necessary. In this way complex geometries may be manufactured with a very simple clamping equipment. On the other hand, this characteristic determines some intrinsic drawbacks which penalise its industrial suitability; first of all, the dimensional control of the manufactured part is a still open point for researchers all over the world. Several approaches have been already proposed in the last years to solve the problem, resulting only in partial solutions. At the same time, up to now, the numerical simulation did not supply significant aid to the designers, due to the problem com…
Mechatronic Contouring System for Unconventional Sheet Metal Forming Processes
2006
This paperwork was developed in order to present the work concerning the use of mechatronic approach in the study of motion control systems for metal forming processes. The paper presents the use of low cost motion control systems, based upon induction motors, as driving systems in unconventional sheet metal forming processes. The main goal of this work was to implement a 2D contouring system for driving the active plate. The model of the system, simulations and some experimental work will be presented.
Filling defects in a ceramics forming process
1997
Publisher Summary This paper presents a simple semi-heuristic method to predict mold filling defects in a porcelain forming process. It involves both a mechanical modelling of this process as a squeezing flow, and a postprocessing calculus that unable a defects prediction as soon as the shape and the size of artistic reliefs are known. This shape analysis is carried out with a multi resolution wavelet analysis. The chapter models the filling stage and to propose a criterium to avoid any filling defect that could waste the quality of the drawings. It illustrates a simplified modelling of the process during which the “turning” stage is approximated by the deformation under pressure of a Norto…
An analytical model for improving precision in single point incremental forming
2007
Abstract In the modern manufacturing scenario and, in particular, in sheet metal forming, the requirement of customised production is still growing. The introduction of incremental forming enables the production of customised components in small lots. In particular, single point incremental forming is characterised by the simplest equipment; any die, in fact, is avoided reducing the necessary tooling to a simple frame, able to clamp the sheet, and a hemispherical punch that imposes the required deformation. This tooling simplicity and the associated process mechanics, in turn, determine a sometimes relevant lack of accuracy. The paper is focused on the investigation of the influence of the …
Innovative sheet metal forming processes: numerical simulations and experimental tests
2004
Abstract In this paper, computer aided engineering of some innovative sheet metal forming processes is reviewed. In particular, tube hydroforming processes and spinning processes are examined. Advanced numerical tools are utilized with the aim to design proper forming operations able to produce sound components. Furthermore, as far as the spinning process is concerned, experimental verifications are carried out to confirm the effectiveness of the numerical predictions.
INTERNAL PRESSURE AND COUNTERPUNCH ACTION DESIGN IN Y-SHAPED TUBE HYDROFORMING PROCESSES: A MULTI OBJECTIVE OPTIMISATION APPROACH
2009
In sheet metal forming most of the problems are multi-objective problems, generally characterised by conflicting objectives. A classical approach to investigate such kind of problems is focused on a combination of multiple objectives into a unique objective function to be optimised. Actually, in metal forming processes optimisation two main phases have to be developed in order to reach an optimal solution: the former is the modelling phase (definition of the design variables and objective function) and the latter concerns the computational aspect (numerical simulations or experiment to be developed). In this paper, an integration between numerical simulations, response surface methodology a…