Search results for "Industrial wastewater"
showing 10 items of 40 documents
Combined membrane and thermal desalination processes for the treatment of ion exchange resins spent brine
2019
Abstract The disposal of industrial wastewater effluents represents a critical environmental issue. This work focuses on the treatment of the spent brine produced by the regeneration of ion exchange resins employed for water softening. For the first time, a comprehensive techno-economic assessment and an analysis of the energy requirements of the treatment chain are carried out, via the simulation of ad hoc implemented models. The chain is composed of nanofiltration, double-stage crystallization and multi-effect distillation. The valuable product is the brine produced by the multi-effect distillation, which can be re-used for the regeneration. Therefore, the treatment chain’s economic feasi…
Towards the implementation of circular economy in the water softening industry: A technical, economic and environmental analysis
2020
Abstract To reduce the environmental impact of the industrial sectors, circular strategies should be implemented to purify the effluents and recover raw materials. In this context, a novel integrated methodological approach is proposed to identify the most suitable strategy to improve the sustainability of the water softening industry via the treatment and recycling of the produced wastewater. Different concentration technologies and energy supply systems are compared to find economically feasible and environmentally friendly treatment systems. The investigated chains present the same pre-treatment step (nanofiltration and crystallization) and different concentration technologies: Multi-Eff…
Application of diffusion dialysis in separation of sulfuric acid and copper from electroplating wastewater
Electroplating industry creates large volumes of wastewater that contain acids and heavy metallic ions which are toxic but valuable. Diffusion dialysis (DD) can be used to separate acids from heavy metals. In this work, two single-cell DD modules equipped with Fumasep FAD membranes were used for the first time for the separation of sulfuric acid from copper. The first module consisted of a laboratory-scale DD unit operated in a batch configuration to study the effect of process parameters on the efficiency of sulfuric acid recovery. The latter one was a large-scale DD unit operated in a continuous configuration to simulate the process operation at the industrial scale. Results showed that F…
An integrated approach for the HCl and metals recovery from waste pickling solutions: pilot plant and design operations
2021
Abstract Continuous regeneration of industrial pickling solutions and recovery of valuable materials are implemented in a pilot-scale plant including diffusion dialysis (DD), where HCl is recovered, membrane distillation (MD), where HCl is concentrated, and reactive precipitation (CSTR), where metal ions are recovered in different forms. The integration of the three processes allows to minimize waste streams generation and to accomplish a closed-loop process, thus increasing the environmental sustainability and economic impact of the galvanizing industry. Process reliability was proved through the operation of a demonstrator in the real industrial environment of the Tecnozinco SrL hot-dip g…
Design of a novel membrane-integrated waste acid recovery process from pickling solution
2019
Abstract Hydrochloric acid pickling is a common practice in steel manufacturing industry. During the process, acid is consumed to dissolve surface oxides and metals ions are accumulated in the solution, which becomes less effective with time. In addition, the costly and risky waste acid disposal is another issue affecting the hot-dip galvanizing industry. In this work, a novel sustainable waste acid recovery process from pickling solutions based on circular approach is proposed to tackle these issues. The innovative system allows (i) the continuous regeneration of pickling solutions to enhance process rate and performance and (ii) minimise the highly expensive and environmentally risky wast…
Diffusion dialysis for the treatment of H2SO4-CuSO4 solutions from electroplating plants: Ions membrane transport characterization and modelling
2021
Diffusion dialysis (DD) is proposed to separate and recover mineral acids and transition metals from electroplating industry process waters promoting a circular approach of resources recovery. In this work, a DD module with two anionic membranes (Fumasep FAD and Neosepta AFN) are used for the separation of H2SO4 from Cu2+ containing solutions. The membrane performances with sole H2SO4 solutions (0.2–2 M) and sole CuSO4 solutions (0.8–1.1 M Cu2+) and with mixtures of H2SO4 (0.6 M) and CuSO4 (0.2–1.1 M Cu2+) as feed are studied. H2SO4 recovery efficiency decreases as the concentration of acid increases. For H2SO4 solutions, the water drag flux from the retentate to the diffusate prevails agai…
Bipolar membrane reverse electrodialysis for the sustainable recovery of energy from pH gradients of industrial wastewater: Performance prediction by…
2021
Abstract The theoretical energy density extractable from acidic and alkaline solutions is higher than 20 kWh m−3 of single solution when mixing 1 M concentrated streams. Therefore, acidic and alkaline industrial wastewater have a huge potential for the recovery of energy. To this purpose, bipolar membrane reverse electrodialysis (BMRED) is an interesting, yet poorly studied technology for the conversion of the mixing entropy of solutions at different pH into electricity. Although it shows promising performance, only few works have been presented in the literature so far, and no comprehensive models have been developed yet. This work presents a mathematical multi-scale model based on a semi-…
An integrated approach for HCl and metals recovery from waste pickling solutions: pilot plant design and operations
Continuous regeneration of industrial pickling solutions and recovery of valuable materials are implemented in a pilot-scale plant including diffusion dialysis, membrane distillation and reactive precipitation units. The main results of the preliminary assessment of on site operation are presented. Different hydrochloric acid concentration and metals composition were investigated and the performance of the system were analysed in terms of quality of recovered compounds, energy efficiency and environmental footprint.
Economic Benefits of Waste Pickling Solution Valorization
2022
An integrated hybrid membrane process, composed of a diffusion dialysis (DD), a membrane distillation (MD) and a reactive precipitation unit (CSTR), is proposed as a promising solution for the valorization and onsite recycling of pickling waste streams. An economic analysis was performed aiming to demonstrate the feasibility of the developed process with a NPV of about EUR 40,000 and a DPBP of 4 years. The investment and operating costs, as well as the avoided costs and the benefits for the company operating the plant, were analyzed with an extensive cost tracking exercise and through face-to-face contact with manufacturers and sector leaders. A mathematical model was implemented using the …
Characterization of activated sludge settling properties with a sludge collapse-acceleration stage
2019
Abstract The sedimentability of the activated sludge can be affected by the presence of a large variety of coagulants and polymers from a previous physical-chemical process. In this paper, the activated sludge settling process in industrial wastewater treatment plants where the sludge does not settle in a conventional way is studied. The two observed constant hindered settling velocity stages and the instant the intermediate sludge acceleration period occurs are described. A variation of the Richardson and Zaki model is used to characterize the two stages of constant settling velocity. The concentration of suspended solids, where a sudden decrease of hindered settling velocity was observed,…