Search results for "Injection molding"

Characterization of a fiber reinforced semirigid liquid crystalline polymer

1997

In this work, samples of a semirigid Liquid crystalline polymer reinforced with carbon and glass fibers has been characterized. Semirigid liquid crystalline polymers (LCPs) show some advantages with respect to rigid LCPs: in particular lower processing temperatures, and better compatibility with flexible thermoplastics, but also some disadvantages: lower mechanical properties and poor thermomechanical resistance. Both properties can be improved by adding inorganic fillers. Although elastic modulus and tensile strength of the glass fiber filled LCP improve remarkably with increasing the filler content, the same properties for the carbon fiber-filled samples do not increase with increasing ti…

Effects of filler type and mixing method on the physical properties of a reinforced semirigid liquid crystal polymer

1996

Semirigid liquid crystalline polymers (LCPs) show some advantages with respect to rigid LCP: in particular lower processing temperatures, better compatibility with flexible thermoplastics, but also some disadvantages. Thermal resistance of rigid LCPs is much better and the maximum working temperature is, in general, very high. The thermomechanical properties can be improved by adding inorganic fillers. In this work processing, mechanical and thermomechanical properties of a filled semirigid liquid crystal copolyester are reported. Several inorganic fillers have been used in order to put in evidence the influence of shape and dimensions of the particles on the properties of the filled materi…

No-flow temperature and solidification in injection molding simulation

2011

The no‐flow temperature (NFT) is a parameter representing the rheological solidification temperature of a polymer. A polymer, during injection molding filling stage, can stop its flow because of its high viscosity, although it is not yet fully solidified by means of glass transition or crystallization. The NFT is used in most of injection molding simulation packages: with this simple parameter it is possible to reduce the errors deriving from viscosity extrapolation at relatively low temperatures. The viscosity measurements for polymers are usually carried out at high temperatures, and the viscosity models can fail in prediction at temperatures close to the glass transition or crystallizati…

No-Flow Temperature in Injection Molding Simulation

2010

Most injection molding simulation packages use the no-flow temperature (NFT) as a means of determining whether the polymer flows or is solid. The NFT is not well defined, and a standard method for measuring it does not exist. A sensitivity analysis of the filling stage has been carried out with two different packages [VISI Flow (Vero Software Limited, Gloucestershire, UK) and Moldflow (Autodesk, Inc., San Rafael, CA)] to estimate the influence of the NFT on the main processing parameters. The NFT has a large influence on the thickness of the frozen layer, but it does not appreciably affect the filling pressure. Because the NFT affects the frozen layer, an effect on the estimation of shrinka…

Analysis of gate freeze-off time in injection molding

2004

Gate solidification time is an important topic in injection molding technology, as it determines cycle time, which itself is an important issue in the economics of the production process. In this work, a study of the effect of both gate and cavity geometries on gate solidification time was conducted, using a commercial polymer, injection molded with constant holding pressure into a rectangular cavity. Three cavity lengths were used, and for each, two cavity thicknesses were adopted. Spe- cial dies containing different gates were assembled in the mold. Gate thickness was found to be the most important factor determining gate sealing time. However, the cavity geometry is also quite important.…

Solidification during the filling stage of injection molding: a simulation-oriented study

2011

Hybrid nanocomposites with ultra-low filling content by nano-coating fragmentation

2021

In the current study, a new technique for the manufacturing of polymer nanocomposites (PNCs) with ultra-low filling content (<0.05 wt%) is presented. Specifically, this method has been validated through the production of polypropylene (PP) nanocomposites with Ag nanoparticles. The presented method first consisted in a metal nano-film deposition on PP pellet substrates by a physical vapor deposition (PVD) sputtering equipment. Subsequently, a percentage of the coated pellet was mixed to uncoated ones via an injection molding machine to produce the PNC in a single step. Different mixing percentages of coated PP pellet to the uncoated ones were studied. As a result, the fragmentation of the…