Search results for "JOINT"
showing 10 items of 1472 documents
Friction stir welding of lap joints: Influence of process parameters on the metallurgical and mechanical properties
2009
Abstract Aluminum alloys are widely used in the aircraft industries even if such materials present lower ductility with respect to steels, anisotropy phenomena and, more important, they are often “difficult” to be welded or even “non-weldable”. In the last years the friction stir welding process (FSW) was proposed and applied in order to get good mechanical and technological performances of the joints. In this paper, an experimental and numerical investigation on the lap joining of AA2198-T4 aluminum alloy blanks by FSW is presented. In particular the joints strength and metallurgical properties are investigated by varying the joint configuration and the tool geometry and rotational speed. …
Dissimilar material lap joints by Friction Stir Welding of Steel and Titanium Sheets: Process Modeling
2013
In the paper a continuum based FEM model for Friction Stir Welding of different material lap joint made out of thin stainless steel and titanium sheets is proposed. The simulation campaign was made out using the 3D Lagrangian implicit code DEFORM{trade mark, serif} by means of a rigid-visco-plastic approach. The model, already set up and tuned for FSW process of similar materials and geometrical configurations takes into account the different mechanical and thermal behavior of the two materials and the microstructural evolution of the considered titanium alloy in the same joint. Additionally, it is able to predict temperature, phase, strain and strain rate distributions and evolution at the…
Friction stir welding of stainless steel thin sheets in lap configuration
2013
New research trends for Friction Stir Welding include the use of highly resistant materials as steels and titanium alloys. In the paper a continuum based FEM model for Friction Stir Welding of lap joint made out of thin stainless steel sheets is proposed, that is 3D Lagrangian implicit, coupled, rigid-viscoplastic. The model, whose potential has been analyzed though temperature distribution comparisons, is able to predict temperature, strain and strain rate distributions, with varying process variables. In this way the FEM model can be applied for effective process and tool design.
Exfoliation of Alpha-Germanium: A Covalent Diamond-Like Structure
2021
2D materials have opened a new field in materials science with outstanding scientific and technological impact. A largely explored route for the preparation of 2D materials is the exfoliation of layered crystals with weak forces between their layers. However, its application to covalent crystals remains elusive. Herein, a further step is taken by introducing the exfoliation of germanium, a narrow-bandgap semiconductor presenting a 3D diamond-like structure with strong covalent bonds. Pure α-germanium is exfoliated following a simple one-step procedure assisted by wet ball-milling, allowing gram-scale fabrication of high-quality layers with large lateral dimensions and nanometer thicknesses.…
Dissimilar Al/steel Friction stir welding lap joints for automotive applications
2016
A widespread usage of aluminum alloys for the fabrication of car-body parts is conditional on the employment of appropriate welding methods, especially if dissimilar welding must be performed with automotive steel grades. Dissimilar welding of aluminum alloys and steel grades poses some issues concerning the formation of brittle intermetallic compounds, difference in physical and chemical properties of the parent metals, and poor wetting behavior of aluminum. Friction stir welding is considered to be a reasonable solution to obtain sound aluminum/steel joints. A study on the join quality of dissimilar lap joints of steel and aluminum alloy sheets after friction stir welding is proposed here…
Friction stir welding of dissimilar aluminium– magnesium joints: Sheet mutual position effects
2015
Friction stir welding (FSW) is a solid state welding process used to weld difficult to be welded or unweldable materials as aluminium alloys. In the last years, other materials have been successfully tested as magnesium, titanium and nickel based alloys. Dissimilar joints can be obtained by FSW, but issues arise concerning the correct choice of the process parameters. In the paper, the results of an experimental and numerical campaign aimed to produce dissimilar AZ31-AA6016-T6 butt joints are presented. The effect of sheet mutual position and main process parameters was investigated. It was found that intermetallics are the main cause of the poor quality of the joints. Sound joints can be p…
Joining Ti6Al4V and AISI 304 through friction stir welding of lap joints: experimental and numerical analysis
2014
The results of an experimental and numerical analysis on Friction Stir Welding of dissimilar lap joints made out of AISI304 and Ti-6Al-4 V thin sheets are presented. The mixed joints, welded with varying process parameters, have been characterized from a mechanical and metallurgical point of view. A numerical model able to take into account the behaviour of the two different materials has been used. The numerical results have been utilized to explain the joint properties and the occurring material flow. The effect of the heat input, tilt angle and sheets mutual position has been investigated. It is found that both hooking defects and tunnels may occur with incorrect choice of process parame…
Functionalisation of MoS2 2D layers with diarylethene molecules
2021
Functionalisation of two dimensional (2D) materials with stimuli-responsive molecules has been scarcely investigated. Here, MoS2 layers obtained by chemical exfoliation are covalently and non-covalently functionalised using two photoswitchable diarylethene derivatives under their open- and closed-ring isomers. The choice of these light-responsive molecules is based on their excellent thermal irreversibility and fatigue resistance. The characterisation of the resultant molecular/2D heterostructures proves the successful anchoring of the molecules by both approaches as well as the influence that the driving interaction has in the photoswitching behaviour of the diarylethene isomers after thei…
A simplified predictive approach to assess the mechanical behavior of pinned hybrid composites aged in salt-fog environment
2020
Abstract Aim of this paper is to assess the predictive capabilities of a simplified theoretical approach on the failure load of aged pinned hybrid composites. In particular, the mechanical performances of glass-flax hybrid epoxy laminates exposed to salt spray fog environment, were used as input data in order to address the analytical model. Preliminarily, the relationship among mechanical performances, failure mechanisms, joint geometry and ageing time, was evaluated by double-lap joint tests on pinned samples at varying joint geometry and ageing time. The bearing and shear out limit stress of samples aged for 60 days under the salt-fog environment underwent a reduction of about 20% compar…
Effect of curing time on the performances of hybrid/mixed joints
2013
Abstract The aim of this work is the study of a mixed method used for the joining of aluminum alloys with glass reinforced polymer’s substrates (in the next GFRP). In particular, the technique of self-piercing riveting (in the next SPR) was applied on a co-cured joint in order to evaluate the influence of the time of inserting the rivet on the mechanical behavior of the mixed joints. Three different joints were realized: adhesive by co-curing technique, mechanical by self piercing riveting (in the next SPR) and a mixed one in which the joining techniques (i.e. adhesive and mechanical) were combined. In particular, to determine the optimum time to insert the rivet, three different times from…