Search results for "METALS"
showing 10 items of 2013 documents
Design, fabrication, and analysis of a spin-valve based current sensor
2004
Abstract In this work, we suggest a novel current sensor design, based on spin valve technology, with a full Wheatstone bridge configuration. The principal characteristic is that the four magnetoresistance sensing elements, fully active, are deposited and patterned at the same time. This way, differences among them should be insignificant, so improving voltage offset and drift temperature parameters. The complete IC fabrication process involves only three lithography steps, making the process cheaper and faster. In order to get a balanced bridge, the measured current must be properly driven, by means of an auxiliary PCB. Some prototypes, with different input impedances, have been fabricated…
Active power analog front-end based on a Wheatstone-type magnetoresistive sensor
2011
Abstract In the proposed work a practical magnetoresistive wattmeter based on a commercial sensor is designed to measure active power at industrial frequencies. The electronic conditioning circuit uses differential blocks in order to preserve the sensor initial common mode rejection ratio. A 700 W power level has been reached with an uncertainty less than 1%. With few changes the proposed circuitry could be used in metering applications.
Material characteristics in the analysis of heated steel beams
1989
Beam fire tests are expensive and complicated. They may be replaced by calculations of the heated beam deflection by means of the method presented in this paper. The following material characteristics in the analysis of the deflection of beams during fire may be taken as fundamental: the steel creep characteristic at elevated temperatures, the modulus of elasticity and the coefficient of thermal expansion. According to the yield hinge theory, the yield stress is the criterion of failure of steel beams in fire. On the other hand, in the analysis of the deflection of the heated steel beams the influence of the yield stress is very small. The influence of the respective material characteristic…
Laser-air hybrid ultrasonic technique for dynamic railroad inspection applications
2005
The Laser-Air Hybrid Ultrasonic Technique (LAHUT) combines laser generation with air-coupled detection of ultrasound. The technique is non-contact and has the characteristic of operating from remote distances. Acoustic wave laser-generation apparatus can be metres away from the interrogated surface, while air-coupled detection stand-off can be on the order of several centimetres. The technique has the unique capability of interrogating structural materials in their true industrial environment. Dynamic tests are performed on parts with complex geometry, limited accessibility and curved surfaces. Also, dark and rough finish surfaces, which significantly reduce the efficiency of optical detect…
Proof of concept of wayside railroad wheel inspection using a laser-air hybrid ultrasonic technique
2003
Non-destructive inspection of railroad wheels is performed in maintenance shops, where wheels are removed and inspected individually. No technique is yet available to the railroad industry to perform wayside inspections of wheels on a moving train. The characteristics of laser and air-coupled ultrasound are discussed to justify the use of a laser-air hybrid ultrasonic technique. Laser generation of ultrasound is combined with air-coupled detection to provide a flexible non-contact and remote technique that would enable the railroad industry to perform wayside inspections of moving railroad wheels. The present paper describes Proof of Concept set-up and results of the experiments performed a…
PAUT inspection of complex-shaped composite materials through six DOFs robotic manipulators
2015
The requirement to increase inspection speeds for the non-destructive testing (NDT) of composite aerospace parts is common to many manufacturers. The prevalence of complex curved surfaces in the industry provides significant motivation for the use of six-axis robots for the deployment of NDT probes in these inspections. The IntACom project, developed by TWI Technology Centre (Wales) and supported by a number of major aerospace partners and the Welsh government, has produced a prototype robotic NDT system. The prototype system is capable of inspecting complex-geometry composite components with great time savings. Two six-axis robotic arms deploy end effectors carrying phased array ultrasonic…
Shape and dimensional accuracy in Single Point Incremental Forming: State of the art and future trends
2007
Abstract The paper is aimed to discuss some relevant issues concerning an innovative sheet metal forming technology, namely Single Point Incremental Forming. The advantages of this technology are addressed, including its capability to provide effective answers to some impellent industrial requirements: process flexibility, strong customer orientation, production of highly differentiated goods at low industrial costs. As well some relevant drawbacks are highlighted, mainly as concerns the level of accuracy permitted by the process. A wide recognition of the research efforts in this field is presented, taking into account some general considerations on the difference sources of shape and dime…
Optimization of the contact surface shape of a shrinkage fit
1998
Amongst many processes existing today for the assembly of two cylindrical parts, the shrinkage fit is commonly used. However, in the calculation methods, the contact surfaces are assumed to be perfect. Therefore, in order to apply these, the standards necessitate very small geometrical tolerances. The objective of the present paper is to show that it is possible to take into account form defects by closely conformed contact modelling and to have a good representation of reality: form defects always exist to an increasing extent and are inherent in all kinds of manufacturing processes. Finally, it is shown that the presence of defects can be beneficial, allowing optimization from both a mech…
Numerical and experimental verification of new method for connecting pipe to flange by cold forming
2015
Abstract In this paper a new method of connecting pipe to flange without welding is presented. This method is a cold forming process that is based on plastic expansion/deformation of the pipe into a modified standard flange by use of a cold forming tool. The method is patented by Quickflange Technology AS and represents a highly feasible alternative to welding. The successful use of the method requires the ability to predict dimensional and stress/strain characteristics of the pipe and flange after the connection process in order to evaluate the connectivity to the adjacent flange as well as the leak tightness. In addition the ability to predict the process force during the connection proce…
The evaluation of springback in 3D stamping and coining processes
1998
Abstract An effective predictive technique of the elastic springback in a fully 3D 90° V-punch V-die bending process is presented. This is based on a combined approach in which an explicit finite element code was used to simulate the loading phase of the process whilst an implicit procedure was used to analyse the springback phase. Two different punches with a nose radius of 4 and 8 mm were used. An increase in the springback ratio with the coining load was observed with the lower nose radius. Conversely, an increase in the springback ratio with the coining load up to a peak value (>1), corresponding to a force of about 20 kN, followed by a decrease in the springback ratio with increasing t…