Search results for "Machining"
showing 10 items of 180 documents
Analysis of Electrical Energy Demands in Friction Stir Welding of Aluminum Alloys
2017
Abstract Manufacturing processes, as used for discrete part manufacturing, are responsible for a substantial part of the environmental impact of products. Despite that, most of metalworking processes are still poorly documented in terms of environmental footprint. To be more specific, the scientific research has well covered conventional machining processes, concerning the other processes there is a lack of knowledge in terms of environmental load characterization instead. The present paper aims to contribute to fill this knowledge gap and an energetic analysis of Friction Stir welding (FSW) is presented. Following the CO2PE! methodological approach, power studies and a preliminary time stu…
Simulated 3-axis versus 5-axis Processing Toolpaths for Single Point Incremental Forming
2019
Abstract Accuracy and productivity of the parts manufactured by single point incremental forming (SPIF) are influenced by the proper selection of toolpaths. CAM software packages are often used for generating the toolpaths for the process. Literature survey have revealed that contour curves and spatial spirals are the most used toolpaths for SPIF. These toolpaths are generated using 3-axis approaches, meaning that the tool axis is maintained parallel to the vertical axis. The 3-axis approach was justified using 3-axis CNC milling machines as the main technological equipment for SPIF. However, nowadays, the wide spreading of both 5-axis CNC milling machines and industrial robots, with far su…
Using the Analytic Hierarchy Process (AHP) in Evaluating the Decision of Moving to a Manufacturing Process Based Upon Continuous 5 Axes CNC Machine-t…
2016
Abstract This paper represents the second part of the work described in the paper with the title “Decision-making tool for moving from 3-axes to 5-axes CNC machine-tool”. The problem of using either 3 axes CNC machine-tools or 5 axes CNC machine tools was presented in the first part, together with a fuzzy logic based decision support tool. This time, an AHP approach is used in order to evaluate the decision of moving to a manufacturing process based upon 5 axes machine tools. Three variants were taken into consideration and analysed. The consistency of the proposed approach was evaluated and a sensitivity analysis was also introduced.
Towards criteria for sustainable process selection: On the modelling of pure subtractive versus additive/subtractive integrated manufacturing approac…
2017
Additive Manufacturing (AM) processes can be counted among the disruptive technologies that are capable of transforming conventional manufacturing routes. The ability to create complex geometries, the reduction in material scraps during manufacturing, and the light-weighting due to the think-additive redesign of the components represent the main points of strength of AM. However, for some applications (such as the production of metal components for the automotive and aerospace industries), the surface finishing and dimensional/geometrical part tolerancing that can be achieved via AM processes might not be adequate to satisfy the imposed product specifications, and finish machining operation…
Assessment of material models through simple machining tests
2008
The accuracy of the results obtained from FEM simulation of machining operations depends on the accuracy of input data. Among these, the flow stress data of the workpiece are extremely important together with the friction along the tool-chip interface. In this study, an identification procedure for the determination of material parameters that are used for the FEM simulation of machining processes is proposed. The procedure is based on the coupling of a numerical identification procedure and Arbitrarian Lagrangian Eulerian (ALE) Finite Element simulations of turning operations. An experimental campaign was developed in order to calibrate the model and to validate the procedure. The basic id…
Modelling and Simulation of Machining Processes and Operations
2008
This chapter provides the state-of-the-art knowledge engineering and modelling techniques applied in manufacturing/machining and overviews future trends observed at a global scale. Modelling methods for machining processes and operations are classified. The chapter also highlights the multiple tasks of modelling and simulation in modern machining/manufacturing systems. The most popular techniques of numerical simulation including finite difference method and finite element method (FEM) related to mechanical and thermal problems arising in machining processes are described. Practical examples of FE models of various metal cutting operations and their importance in modern manufacturing are pr…
A methodology for evaluating the influence of batch size and part geometry on the environmental performance of machining and forming processes
2016
Metallic material processing plays a significant role in terms of global environmental impact. As a result, energy- and resource-efficient strategies in the metal shaping technology domain need to be identified urgently. Recently, the scientific world has been paying more and more attention to the environmental impact analysis of manufacturing processes. Despite this increased attention, the state of the art in the domain of environmental impact analysis of metal shaping processes is still characterized by gaps in knowledge and in methodologies. In particular, metal forming processes are still not well documented, in terms of their environmental impact, and there is a lack of systematic and…
On the impact of recycling strategies on energy demand and CO2 emissions when manufacturing Al-based components
2016
Abstract The industrial world is facing the challenge of reducing emissions by means of energy- and resource-efficient manufacturing strategies. In some cases, the exerted emissions and the energy demands related to conventional manufacturing processes are not as intensive as those required to extract and produce the raw materials of which the workpieces are made. Therefore, the consciousness of the impact of material usage and the eco-informed choice of the end-of-life scenarios are both needed in view of sustainable development. Aim of this paper is to offer a contribution to a better understanding of the environmental impact of forming and machining processes, for the production of Al-ba…
Trends in Metal Cutting Theory and Practice
2017
This chapter provides the state-of-the-art manufacturing systems that utilize various machining technologies in different manufacturing sectors. It highlights the challenges of the 21st-century manufacturing environment and characterizes numerous driven factors in modern machining technologies. They include more-established technologies, such as High-Speed Machining/Cutting, High-Performance Machining/Cutting, High-Efficiency Machining or currently developed ones, such as resource- and energy-efficient (generally sustainable) and hybrid machining. Practical examples and charts that document their importance in modern manufacturing are provided. Finally, some important future trends are over…
Advanced Machining Processes
2017
This chapter provides comprehensive knowledge regarding both well-established achievements in manufacturing and new trends in improving machining processes, taking into account physical, design and technological aspects. The background of machining advancements is outlined, including all components of the machining system and typical machining operations such as turning, milling and drilling and different construction materials. In particular, this short survey covers such machining techniques as high-speed machining/cutting (HSM/HSC), hard part machining, dry and near-dry machining (MQL), high-performance machining (HPM), multitasking/complete machining, and assisted and hybrid machining. …