Search results for "Machining"
showing 10 items of 180 documents
Methods for Experimentally Determining Stiffness of a Multi-Axis Machining Centre
2019
This paper deals with global methods for experimentally determining the static stiffness of multi-axis machining centres. Different devices used for measuring deflection, in specific, are explored, where accuracy and usability are highlighted. The methods were tested on a 3-axis CNC milling machine, 2-axis trunnion table and a 6-DOF industrial robot.
Electric-Motion in Romania - Overview - Study on Machining Parameters of EV Charging Station Mechanical Components
2016
This paper presents some relevant aspects of charging infrastructure for electric vehicles in Romania. It evidences the charging station and fast charging stations designed and installed by the first Romanian company dedicated 100% to e-mobility, E-Motion Electric. Also, a study on machining (milling) parameters of some mechanical components of electric vehicle (EV) charging station is done and, finally, the regression model for these parameters is determined. This model would be further used for machining process optimization.
Using the modern CNC controllers capabilities for estimating the machining forces during the milling process
2017
Machining forces can nowadays be measured by using 3D dynamometers, which are usually very expensive devices and hardly available for most of the CNC machine-tools users. On the other hand, modern CNC controllers have nowadays the ability to display and save many outputs within the machining process, such as the currents or even the torques at the shaft's level for the feed motors on each axis. These outputs can be used for estimating the machining forces, but it is to be noticed that the above-mentioned currents and torques are proportional with the overall resistant forces, which includes not only technological forces, but also friction, inertial and pre-tensioning forces. This paper pres…
Multi-physical analysis of the electrochemical behaviour of OFHC copper surfaces obtained by orthogonal cutting
2020
International audience; As mechanical, physical, and microstructural properties of metals can be significantly affected by the machining process, electrochemical properties and corrosion resistance are consequently altered. Manufacturers should control the impact of cutting conditions on surface integrity, as it will affect the component’s functional performance and life. This study addresses the case of orthogonal cutting of oxygen-free high conductivity (OFHC) copper. A set of experiments was performed and a statistical analysis was conducted to reveal the relationship between the cutting conditions and the surface integrity in terms of residualstresses, microstructure, plastic deformatio…
Relevance of Tool Life Testing for Tool Replacement Strategies
1986
Several analytical and simulation models have been proposed in order to select the optimal tool replacement strategies both in single and multi-tool machining operations. All of these models, however, assume as known the probability density function that describes the stochastic behaviour of tool life. The costly efforts required in order to achieve an accurate estimate of the p.d.f. limits the use in the shop practice of the above models.
Metal Matrix Composites - Mmc - Turning: Comparison of Tool Materials
2002
The main properties required to the modem cutting tools to be employed in production, are both high wear resistance and chemical stability. In this last years, in the machining of MMCs several kinds of coated tools have been developed; they are characterized by high hardness to resist to the relevant strength and abrasive action of the reinforce fibers or particles, arranged inside the matrix. In turning of MMC the employ of Tungsten Carbide tools coated with Polycrystalline Diamond (PCD) have shown to be very effective, whereas they are very expensive thus increasing the production costs.
Intentional weld defect process: From manufacturing by robotic welding machine to inspection using TFM phased array
2019
Specimens with intentionally embedded weld defects or flaws can be employed for training, development and research into procedures for mechanical property evaluation and structural integrity assessment. It is critical that the artificial defects are a realistic representation of the flaws produced by welding. Cylindrical holes, which are usually machined after welding, are not realistic enough for our purposes as it is known that they are easier to detect than the naturally occurring imperfections and cracks. Furthermore, it is usually impractical to machine a defect in a location similar to where the real weld defects are found. For example, electro-discharge machining can prod…
Friction and wear testing of multilayer coatings on carbide substrates for dry machining applications
2002
Abstract The principle aim of this paper is to investigate three wear-protective coatings with multilayer structures, which are frequently used in the cutting tool industry and to assess their frictional behaviour under the test conditions equivalent to those for the cutting of medium carbon steel. A modified pin-on-disc tester was used to conduct experiments in which both the friction coefficient and the linear wear of the tribo-pair were recorded vs. sliding distance. The volumetric wear rate was proposed as a parameter for quantitative comparison of the wear resistance of the tribo-pairs tested. It was found that the principle stage of the specimen wear takes place during the first 200–2…
Tool Failure in Sequential Cutting of two Different Materials
1985
In this paper the authors show that the premature tool breakage, characteristic of interrupted cutting, can be enhanced in sequential cutting of two materials having different mechanical and chemical properties. The results of experimental investigations carried out in turning pieces consisting of medium carbon steel and aluminium alloy show that the time to failure is significatively lower than that occurring in machining only one of the two materials; moreover the morphology of the damage depends by the cutting order. Working with the sequence steel-Al alloy welding phenomena caused by strong deoxidation due to the latter material are observed; these phenomena cause the early development …
Experimental investigation of the cutting temperature when turning with coated indexable inserts
1999
Abstract This paper deals with an experimental investigation into the different factors which influence the temperature which occur at the coating/substrate–chip interface when machining a medium carbon steel and an austenitic stainless steel. Both flat-faced and grooved inserts coated with TiC, TiC/TiN and TiC/Al 2 O 3 /TiN were used. A standard K-type thermocouple embedded in the workpiece was used to convert measured efms to the interfacial temperature. Some optimal coating structures for high speed machining of these steels corresponding to the minimum interface temperature were selected. In particular, it was observed that by the proper selection of the thermal properties of the coatin…