Search results for "Machining"

Inverting Multiple Residual Stress Components from Multiple Cuts with the Contour Method

2007

An extension of the contour method is presented which allows the measurement of multiple stress components by making multiple cuts. In the contour method, a body is carefully cut in two using wire electric discharge machining (EDM). The contours, or shapes, of the cut surfaces are then measured and used to calculate the original residual stress normal to the cut plane using a simple finite element calculation. In the extension presented here, the two pieces from the original body can be cut again in a transverse direction, and the contours of the new cut surfaces are measured. The stresses calculated on the planes of these second cuts have been affected by the first cut. Then a simple inver…

Study Regarding Process of the Electrical Discharge Machining with Magnetic Activation of the Welded Joints of some Materials High Alloy Steel

2021

The scientific paper presents an extensive research on modeling and optimizing the technological parameters of the process for processing by processing electric discharges with massive electrode with and without magnetic activation. Scientific research is based on real data collected from the process of electrical discharges performed on various samples extracted from areas of welded joints of metal components made of high alloy steel. The processing of experimental data was performed both classically and actively, especially the method of the central factorial experiment composed of orthogonal and rotary. The process parameters that were initially modeled and subsequently optimized were ba…

Surface Integrity and Microstructural Phenomena of Ck 60 Steel Due to Electro-Discharge Machining

2006

Performance comparison of mono-polar and bi-polar configurations of alkaline electrolysis stack through 3-D modelling and experimental fabrication

2020

Abstract Generation of hydrogen using electrolysis process with integrated renewable energy sources is highly important especially in environmental aspects. In this paper, we demonstrate that the enhancement of electrolysis performance of alkaline electrolysis stacks by diminishing the distance between electrodes, while changing the properties of the Membrane Electrode Assembly (MEA). Prior to that, the performances of mono-polar and bi-polar configurations of alkaline electrolysis stack are compared through 3-D modelling and experimental fabrication. At first, two different single cell alkaline electrolysers are designed using SolidWorks as a design software and the designed cell has been …

Wiper Tools in Turning Finishing of Quenched Steel

2005

In the last years, the research on metal machining has been focused on the development of tools that can support an increment of the cutting parameters instead of the increment of tool life; this strategy is focused to obtain a relevant productivity increment without getting worse the final product quality. The new design of the tool corner radius has allowed preserving the same product quality due to the “wiper effect” generated during the cut. The employ of such re-designed tools can allow substantial productivity improvements and, by employing the same feedrate, it is possible to achieve excellent surface finish and eliminate the grinding operation. With the aim to verify the possibility…

Decision-making Tool for Moving from 3-axes to 5-axes CNC Machine-tool

2016

Abstract Nowadays most of the parts within machine-building industry are machines on CNC machine-tools. According to their mechanical and kinematic structure, CNC machine-tools can be divided into 3-axes and 5-axes ones. Each type has its advantages and drawbacks and choosing between them could be a very difficult process. This paper presents a decision support tool for aiding the process of selecting between using and/or buying either a 3-axes CNC milling machine or a 5-axes milling machine, based upon fuzzy logic. The tool was built using the Fuzzy Logic Toolbox and the fuzzy graphical user interface (GUI) within Matlab software package.

Subtractive versus mass conserving metal shaping technologies: an environmental impact comparison

2015

The scientific studies in the domain of environmental sustainability of metal processing technologies predominantly focus on conventional material removal processes, as milling and turning. Despite some exceptions, many other non-machining technologies, such as metal forming processes, are still not well documented in terms of their energy and resource efficiency. Moreover, to properly evaluate the environmental impact of a given process, a standing-alone approach is no longer sufficient. In order to offer a valuable contribution in the domain of metal shaping sustainability, the present paper proposes a thorough methodology entailing to compare, from the environmental point of view, two tr…

Considerations regarding the use of technological equipment for indexed and continuous multi-axes machining

2017

CNC machine-tools are becoming more and more complex, with regards of kinematic capabilities, driving systems, HMI interfaces and controllers. Consequently, the prices of these machines are also increasing, being directly linked with the machine characteristics. Multi-axes kinematic is nowadays seen as the possibility of controlling the motion of the machine elements not only on translational axes, but also on rotational ones. There are mainly two types of CNC milling machines with multi-axes kinematic: indexed 3+1 and/or 3+2 axes and continuous 4 and/or 5 axes machines. This work will present some aspects regarding indexed multi-axis and continuous multi-axes machining.

On-Line Control of Single Point Incremental Forming Operations through Punch Force Monitoring

2006

Abstract Among the innovative sheet metal forming processes, Single Point Incremental Forming (SPIF) represents the simplest and the cheapest one. Despite its relevant advantages, up to now no specific CAE tools for SPIF were developed and the tool trajectory is generally defined utilizing CAD/CAM software developed for machining applications. In the paper an innovative monitoring and control approach, aimed to define and in-process update the most relevant process parameters during an industrial SPIF operation, is proposed. The strategy utilizes as monitoring variable the punch force trend: a set of preliminary tests demonstrated, in fact, its suitability as “spy variable” of the process m…

Metal Cutting Operations and Terminology

2008

This chapter presents a general description of the machining processes and machining operations using various classification criteria. The classification of machining processes is based on the energy source used and the type of generating mechanisms, whereas the classification of machining operations utilizes characteristic motions describing their kinematics. Some examples of turning, milling, hole making, broaching and threading operations are provided. Kinematics of typical cutting operations and appropriate standardized cutting parameters are described. The geometry of cutting tools in the tool-in-hand and tool-in-use systems, including relevant tool angles, is characterized.