Search results for "Manufacturing"
showing 10 items of 2299 documents
A simulated annealing-based approach for the joint optimization of production/inventory and preventive maintenance policies
2017
Even if more reliable than the past, the performance of modern manufacturing systems is still affected by machine’s deteriorations and breakdowns. As a consequence, adequate maintenance programs must be implemented to adequately satisfy demands during manufacturing stops due to unexpected failures or preventive maintenance (PM) actions. Despite production and maintenance are closely related issues, their joint optimization has become an important research topic just during the last decade. Therefore, the present paper proposes a model for the combined optimization of production/inventory control and PM policies with the aim of minimizing the total expected cost per unit time. The model is f…
On the impact of recycling strategies on energy demand and CO2 emissions when manufacturing Al-based components
2016
Abstract The industrial world is facing the challenge of reducing emissions by means of energy- and resource-efficient manufacturing strategies. In some cases, the exerted emissions and the energy demands related to conventional manufacturing processes are not as intensive as those required to extract and produce the raw materials of which the workpieces are made. Therefore, the consciousness of the impact of material usage and the eco-informed choice of the end-of-life scenarios are both needed in view of sustainable development. Aim of this paper is to offer a contribution to a better understanding of the environmental impact of forming and machining processes, for the production of Al-ba…
Industry 4.0 Technologies for Manufacturing Sustainability: A Systematic Review and Future Research Directions
2021
Recent developments in manufacturing processes and automation have led to the new industrial revolution termed “Industry 4.0”. Industry 4.0 can be considered as a broad domain which includes: data management, manufacturing competitiveness, production processes and efficiency. The term Industry 4.0 includes a variety of key enabling technologies i.e., cyber physical systems, Internet of Things, artificial intelligence, big data analytics and digital twins which can be considered as the major contributors to automated and digital manufacturing environments. Sustainability can be considered as the core of business strategy which is highlighted in the United Nations (UN) Sustainability 2030 age…
Industry 4.0: smart test bench for shipbuilding industry
2020
AbstractIndustry 4.0 promises to increase the efficiency of production plants and the quality of the final product. Consequently, companies that implement advanced solutions in production systems will have a competitive advantage in the future. The principles of Industry 4.0 can also be applied to shipyards to transform them into “smart shipyards” (Shipyard 4.0). The aim of this research is to implement an interactive approach by Internet of Things on a closed power-loop test bench equipped with sophisticated sensors that is specifically designed to test high-power thrusters before they are installed on high-speed crafts, which are used in passenger transport. The preliminary results of the…
Mechatronic Design for an Extrusion-Based Additive Manufacturing Machine
2017
3D printers, especially in the implementation of innovative extrusion processes which do not have a long history of development, are often built by adapting mechanical designs, drives and controls previously developed for generic machine tools. This is done through a process of choice and integration which is based principally on empirical criteria and taking into account separately the different aspects and parameters. Hereafter, we present an integrated mechatronic approach which has been adopted to design from the scratch a machine to implement the innovative metal injection moulding (MIM) technology. Its extrusion rate involves the adaptation of the generated trajectories and consequent…
Advances on mechanics, design engineering and manufacturing
2018
The theme of the present editorial is dedicated to the“Advances on Mechanics, Design Engineering and Manufac-turing” that emerge in different engineering and architecturalfields.The theme has been chosen as leitmotiv of a series ofevents that have been organized by three societies operatingin Italy, Spain and France, respectively: ADM (Associ-azione nazionale Disegno e Metodi dell’ingegneria indus-triale), INGEGRAF (Asociación Española de IngenieríaGráfica and AIP-PRIMECA (Ateliers Inter-établissementsde Productique—Pôles de Resources Informatiques pour laMECAnique). Since 2014, a series of JCM conferences havebeen organized. JCM is the acronym of “Joint Conference onMechanics, Design Engin…
Trends in Metal Cutting Theory and Practice
2017
This chapter provides the state-of-the-art manufacturing systems that utilize various machining technologies in different manufacturing sectors. It highlights the challenges of the 21st-century manufacturing environment and characterizes numerous driven factors in modern machining technologies. They include more-established technologies, such as High-Speed Machining/Cutting, High-Performance Machining/Cutting, High-Efficiency Machining or currently developed ones, such as resource- and energy-efficient (generally sustainable) and hybrid machining. Practical examples and charts that document their importance in modern manufacturing are provided. Finally, some important future trends are over…
Advanced Machining Processes
2017
This chapter provides comprehensive knowledge regarding both well-established achievements in manufacturing and new trends in improving machining processes, taking into account physical, design and technological aspects. The background of machining advancements is outlined, including all components of the machining system and typical machining operations such as turning, milling and drilling and different construction materials. In particular, this short survey covers such machining techniques as high-speed machining/cutting (HSM/HSC), hard part machining, dry and near-dry machining (MQL), high-performance machining (HPM), multitasking/complete machining, and assisted and hybrid machining. …
Process mechanics in Friction Stir Extrusion of magnesium alloys chips through experiments and numerical simulation
2017
Abstract Friction Stir Extrusion (FSE) is a novel process designed to directly recycle machining chips. An experimental campaign was carried out on AZ31 milling chips using variations in extrusion ratio, force and tool rotation rate. The process mechanics were studied and correlated to the material flow, which was elucidated through use of a copper marker. A 3D, Lagrangian, thermo-mechanically coupled dedicated numerical model was set up and validated through temperature measurements. The combination of experimental and numerical results permitted to reconstruct the complex 3D material flow induced by tool rotation and plunge into the extrusion billet chamber.
Influence of friction stir processing conditions on the manufacturing of Al-Mg-Zn-Cu alloy/boron carbide surface composite
2018
Abstract Surface metal matrix composites were synthesized via friction stir processing (FSP) on the surface of aluminium alloy 7075 (AA 7075) sheets by incorporating B4C particles (B4CP). The influence of tool rotational speeds, powder particle sizes, and change in tool travel direction between FSP passes on particle distribution and resulting properties were studied in detail. Change in tool travel direction, decreased tool rotation speed and fine B4C particles enhanced B4CP distribution and wear properties thereof. Wear resistance of composites were doubled on account of the B4CP distribution and resultant several strengthening mechanisms.