Search results for "Mechanical engineering"
showing 10 items of 4245 documents
Reuse of electric vehicle batteries in buildings: An integrated load match analysis and life cycle assessment approach
2019
Abstract The increasing use of renewable energy technologies for electricity generation in buildings will require a growing number of battery energy storage systems (BESS) to enhance the reliability of electricity supply. The increasing number of retired electric vehicle (EV) batteries, expected from the automotive sector, can match this demand as EV batteries can be used as BESS, considering that they have about 80% of their original energy capacity. In this context, the study aims at examining the system, consisting of a BESS made by retired Li-ion EV batteries, a photovoltaic plant (20 kW) and the electricity grid, that provides the electricity required by an existing nearly net zero res…
Using a neural network for qualitative and quantitative predictions of weld integrity in solid bonding dominated processes
2014
Solid-state bonding occurs in several manufacturing processes, as Friction Stir Welding, Porthole Die Extrusion and Roll Bonding. Proper conditions of pressure, temperature, strain and strain rate are needed in order to get effective bonding in the final component. In the paper, a neural network is set up, trained and used to predict the bonding occurrence starting from the results of specific numerical models developed for each process. The Plata-Piwnik criterion was used in order to define a quantitative parameter taking into account the effectiveness of the bonding. Excellent predictive capability of the network is obtained for each process.
Dual phase titanium alloy hot forging process design: experiments and numerical modeling
2015
Titanium alloys are considered desirable materials when both good mechanical properties and weight reduction are required at the same time. This class of materials is widely used in those fields (aeronautics, aerospace) in which common steels and light-weight materials, e.g., aluminum alloys, are not able to satisfy all operative service conditions. During the last decade, forging of titanium alloys has attracted greater attention from both industrial and scientific/academic researchers because of their potential in providing a near net shaped part with minimal need for machining. In this paper, a numerical model of the forging sequences for a Ti-6Al-4V titanium alloy aerospace component is…
Damage and fracture study of cold extrusion dies
2004
Abstract In the present paper die fracture in cold extrusion was investigated considering a few different die reduction zone geometries. A former finite element method (FEM) analysis of the process was developed to obtain the contact pressure distribution at the workpiece–die interface for each of the investigated geometries; subsequently a stress and strain analysis utilizing the BEM code Franc3D was carried out, with the aim to evaluate the crack propagation at each loading cycle, i.e. at each extrusion process. In this way the die life for each of the investigated extrusion die geometries was compared utilizing the Paris law and the values assumed by the stress concentration coefficient …
The Relevance Of The Preform Design In Coining Processes Of Cupronickel Alloy
2007
Coining is a forging process in which a metallic disk, characterized by a low volume‐surface ratio, is deformed with the aim to impress 3D images on its three surfaces. Due to the large production volumes and, at the same time, to the high quality standards required to the final products in terms of final dimensions, tolerances and surface finishing, such closed‐die, cold forging process requires a careful evaluation and choice of the proper operative parameters. In particular, along with technological parameters as the die velocity, die stroke and lubrication, which, in turn, contribute to affect the pressure values on the die surfaces, and thus the press choice, geometrical parameters as …
Analytical bonding criteria for joint integrity prediction in friction stir welding of aluminum alloys
2014
Abstract In this study, two bonding criteria, previously used for porthole die extrusion, are applied to FSW starting from the local value of the main field variables calculated through a specifically developed 3D numerical model of the process. Their applicability and effectiveness have been assessed through an experimental and numerical campaign carried out with the main process parameters varying in a wide range. The pressure–time–flow criterion was demonstrated to be better suited for FSW processes when large welding speed is used.
Experimental Investigations and Numerical Analysis for Improving Knowledge of Incremental Sheet Forming Process for Sheet Metal Parts
2009
The paper is related to the analysis of shape distortions and springback effects arising in Single Point Incremental Forming. An experimental set up has been designed and manufactured to carry single point incremental forming on small size sheet metal parts. The experimental set up is mounted on 3-axes CNC milling machine tool and the forming tool is attached and move with the spindle. Experiments have been carried out on sheet metal parts to obtain tronconical shapes. The forming strategy associated to the movement of the forming tool has been also investigated. The experiments indicate that shape distortions arising in the corners of the tronconical shape are clearly related to forming st…
A Qualitative-Quantitative Approach to V-Belt Mechanics
1996
A simplified formulation is adopted for the theoretical problem of tension distribution and radial penetration of a V-belt along the pulley groove. The trajectory portrait of the second order differential system describing the belt behavior is carefully analyzed and asymptotic approximations for the tension solutions are derived which are well suited for design purposes.
Measurements of pressure and frictional tractions along walls of a large-scale conical shallow hopper and comparison with Eurocode 1991-4:2006
2014
Abstract A silo׳s hopper supports the majority loads induced by the stored particulate solids. Such loads vary from filling to discharging provided the hopper is steep enough to secure a mass flow; when the hopper is too shallow to promote a mass flow, funnel flow usually prevails – where how loads develop along walls of a shallow hopper remains to be addressed. In the paper, normal pressure and frictional traction were measured with pressure transducers as imposed by testing material sand along the walls of a full-scale conical shallow hopper. The transducers were carefully mounted in the designated positions of hopper walls along a generator. To make the measurement results representative…
Helical Shift Mechanics of Rubber V-Belt Variators
2011
A very common configuration of V-belt variators for motorcycles considers the correction of the belt tensioning depending on the resistant torque by means of suitable helical-shaped tracks allowing the driven half-pulleys to close/open. The theoretical model for belt-pulley coupling is rather complex for this configuration, where one half-pulley may run in advance and the other one behind with respect to the belt, and requires the repeated numerical solution of a strongly nonlinear differential system by a sort of shooting technique, until all the operating conditions are fulfilled (angular contact extent, torque, and axial force). After solving the full equations, the present study develop…