Search results for "Metal forming"
showing 10 items of 32 documents
A sustainability point of view on sheet metal forming operations: material wasting and energy consumption in incremental forming and stamping process…
2012
Abstract Sustainability and sustainable production is nowadays a wide research field due the urgency of reducing environmental burdens of industrial production. Sustainable manufacturing issues are widely investigated too. In particular, due to the relevance such issues assume for automotive and aeronautical industry, the investigation of sheet metal forming processes sustainability is worth studying and, within this research fields, a certain lack of knowledge is still present. Many studies have been presented concerning the evaluation and reduction of environmental burdens in manufacturing. In this paper, the authors focus on sheet metal forming and aim to investigate both the efficient u…
Sustainability issues in sheet metal forming processes: an overview
2011
Abstract Environmental sustainability in manufacturing is nowadays an urgent and remarkable issue and the main concerns are related to more efficient use of materials and energy. In sheet metal forming processes there is still a lack of knowledge in this field mainly due to the need of a proper modelling of sustainability issues and factors to be taken into account. The aim of this paper is mainly to underline the state of the art from a forming point of view about the sustainability contributions offered in any phase of a product life cycle. Actually, a lack in terms of comprehensive contributions is present in the technical literature, thus, the authors try to give a sort of holistic visi…
Comparison of analytical methods and AI tools for material characterisation in hot forming
2002
Abstract Hot forming processes probably represent the most ancient of forming operations and what is more they are still today commonly used in modern mechanical industry in order to obtain sound parts, achieving large deformations with a limited required power. Hot metal forming operations are characterised by a large number of physical and thermal phenomena which have to be taken into account in order to model and design the processes themselves. Actually several thermally activated phenomena occur during the forming processes such as recovery, recrystallisation, grain growth, precipitation, allotropic transformations, etc. In this paper the comparison between an analytical method based o…
Moving Least Squares Innovative Strategies For Sheet Forming Design
2011
In the last years a great interest in optimization algorithms aimed to design forming processes was demonstrated by many researches. Proper design methodologies to reduce times and costs have to be developed mostly based on computer aided procedures. Response surface methods (RSM) proved their effectiveness in the recent years also for the application in sheet metal forming aiming to reduce the number of numerical simulations. Actually, the main drawback of such method is the number of direct problem to be solved in order to reach good function approximations. A very interesting aspect in RSM application regards the possibility to build response surfaces basing on moving least squares appro…
A contribution on the optimization strategies based on moving least squares approximation for sheet metal forming design
2012
Computer-aided procedures to design and optimize forming processes are, nowadays, crucial research topics since industrial interest in costs and times reduction is always increasing. Many researchers have faced this research challenge with various approaches. Response surface methods (RSM) are probably the most known approaches since they proved their effectiveness in the recent years. With a peculiar attention to sheet metal forming process design, RSM should offer the possibility to reduce the number of numerical simulations which in many cases means to reduce design times and complexity. Actually, the number of direct problems (FEM simulations) to be solved in order to reach good functio…
A NEW PROGRESSIVE DESIGN METHODOLOGY FOR COMPLEX SHEET METAL STAMPING OPERATIONS: COUPLING SPATIALLY DIFFERENTIATED RESTRAINING FORCES APPROACH AND M…
2010
The growing interest in sheet metal stamping processes, particularly in the automotive industry has led to three main issues in this field:*request of very complex shapes; *growing interest in springback control; *solution of multi-objective problems. These issues make a sheet metal stamping processes design very difficult and proper design methodologies to reduce times and costs are highly required. In this paper, a computer aided approach aiming to satisfy the mentioned issues is proposed. In particular, a progressive design approach based on the integration between numerical simulations, Response Surface Methodology (RSM) and Pareto optimal solutions search techniques was applied in orde…
Error Estimates and Automatic Adaptive Mesh Refinement for the Metal Forming FEM Analysis
1988
The Authors propose a new technique which enables a estimation of the error inherent with the FEM analysis of metal forming processes. The aim is to evaluate the zones where the error is higher in order to proceed to a refinement of the mesh in such zones, and to obtain a smaller value of the global error. Moreover, to simplify the analyst work in the progressive refinement of the mesh, it has been prepared a software able to read the drawing created by a CAD program and to generate, automatically, all the geometrical and topological data necessary to perform the analysis on Personal Computer. The automatic renumbering of the elements in the refined mesh has been performed with the aim to r…
Common defects of parts manufactured through single point incremental forming
2021
Single point incremental forming is one of the most intensely researched die-less manufacturing process. This process implies the usage of a CNC equipment or a serial robot which deforms a sheet metal with the help of a relatively simple tool that follows an imposed toolpath. As every cold metal forming process, besides the many given advantages it has also some drawbacks. One big drawback in comparison with other cold metal forming processes is the low accuracy of the deformed parts. The aim of this research is to investigate the sheet metal bending mechanism through finite element method analysis. The results shows that the shape of the retaining rings has a big influence over the final g…
Neural Network Techniques for Metal Forming Design
1993
Neural networks are computing structures able to predict the behaviour of a system on the basis of the knowledge of facts; main characteristic of a network is the capability to find a rule in a very complex environment. In the paper a neural network, based on the results of FEM simulations, is utilized to predict the occurrence of defects in a forward extrusion metal forming process. In particular a three layers neural network, relating the operative parameters with the failure or the success of the working process, has been used and the back-propagation algorithm has been employed to train the network. Few experimental data were enough to train the neural network allowing to achieve better…
H and P Mesh Refinement in the Metal-Forming F.E.M. Analysis
1988
In this paper a comparison between H and P refinement techniques in the metal-forming F.E.M. analysis is carried out in order to evaluate their computational efficiency. The results are compared using a particular error estimator which locally allows determining the workpiece zones where the refinement is necessary.