Search results for "Metallurgy"

A technical note on an experimental device to measure friction coefficient in sheet metal forming

2006

Abstract In the paper the authors present the results of several experimental tests aimed to determine the Coulomb friction coefficient in sheet metal forming operations at the varying of the sheet metal material and for different operative conditions. In particular a few pressure and lubricating conditions have been investigated. In order to develop such experiments a dedicated fixture was designed and set-up starting from the one proposed by Wilson.

Friction Stir Processing: thermo-mechanical loads and consequent effects on the local material characteristics

2008

The present article is focused on the correlation between the applied thermal and mechanical loads and the consequent effects on the material in friction stir processing (FSP) operations. On one hand, the actions exerted in FSP are split compared to the results obtained with a tool without the pin at its end to a traditional one with a cylindrical pin. In this way, the thermal flux determined by the frictional forces at the tool—shoulder—workpiece interface is secluded from the mechanical stirring action made by the tool pin. On the other hand, the processed specimens are analysed in terms of residual stress state, microhardness, and average grain size values. An in-process heat treatment …

Friction stir consolidation of aluminum machining chips

2017

Friction stir consolidation (FSC) is a solid-phase manufacturing process that consolidates metal powder, chips, or scraps into solid blocks via severe plastic deformation and solid state welding. It has the potential to be a more economical and “green” process to recycle metal waste. In this study, solid discs were made from AA6061 aluminum alloy machining chips by FSC. The progression of the process was revealed by analyzing the motion of the tool, consolidating force, power history, and macro/microstructure of discs produced from a series of partial consolidation experiments. A bowl-shaped recrystallized zone in the vertical cross-sections of the disc products was observed and conside…

Laser depassivation of a channel flow double-electrode: A new technique in repassivation studies

1993

Abstract A powerful tool for distinguishing between the different electrochemical steps involved during a depassivation-repassivation sequence was developed by combining the pulsed laser depassivation technique with an hydrodynamic electrochemical method: the channel flow double-electrode (CFDE). This experiment consisted of transporting the chemical species (Fe 2+ ) released by a depassivated iron electrode to a collecting electrode where these species were oxidized. A qualitative idea of the relative contribution of the anodic dissolution to the repassivation behavior was obtained. For a passive iron in acidic solution it was found that about 15% of the total charge is related to anodic d…

VIEPS/Mainz Microstructure Course

2000

Physical and mechanical properties of sustainable hydraulic mortar based on marble slurry with waste glass

2021

This paper aims to propose and characterize a sustainable hydraulic mortar entirely obtained by the reuse of waste materials, with marble slurry coming from quarries in the north-western Sicily and glass powder coming from a waste collection plant in Marsala (Province of Trapani). The first was used as raw material to produce the mortar binder by a kilning and slaking process, while the second was used as a pozzolanic additive. The chemical and morphological characterization of the marble slurry was done by XRD, FTIR, STA and SEM analyses. Glass powder was analyzed through particle size distribution measurements, XRD and standard pozzolanic tests. Hydraulic mortars constituted by slaked lim…

The assessment of environmental pollution caused by mining and metallurgy wastes from highly polluted post-industrial regions in Southern Poland

2012

Stored metallurgy and mining wastes contain relatively high amounts of potentially toxic elements. To monitor the distribution of contaminants originating from dumps, the chemical and physical properties of the wastes must be characterised. In this study, the chemical properties of wastes deposited in two different locations in Southern Poland (Szklary and Zloty Stok) were evaluated. Heaps located in Zloty Stok contain wastes from gold mineralisation comprising arsenic while wastes in Szklary originate from a factory that produced an iron-nickel alloy. In Szklary the total concentrations of Ca, Mg, Fe, Zn, Mn, Cr, Co, Cu, Ni, Tl, Ag, Cd and Pb were determined, while in Zloty Stok also As is…

Changes of Structure and Physical-Mechanical Properties in Alloy Steels Thermochemically Treated by Plasma Nitriding

2021

Plasma nitriding is a method of surface modification using a glow discharge technology to introduce nitrogen into the surface of a metal, which subsequently diffuses into the material. The main advantages of plasma nitriding over conventional nitriding processes are: reduced cycle time, controlled growth of the surface layer, elimination of white layer, reduced distortion, no need of finishing, pore-free surfaces and mechanical masks instead of copper plating. The process is especially suitable for complex parts that are intensively solicited by wear, fatigue, contact pressure, shocks, possibly also to corrosion. It is applied in order to bring the metallic products in a state favourable fr…

Nanosecond laser surface modification of AISI 304L stainless steel: Influence the beam overlap on pitting corrosion resistance

2014

Abstract Surface modifications of AISI 304L stainless steel by laser surface melting (LSM) were investigated using a nanosecond pulsed laser-fibre doped by ytterbium at different overlaps. The objective was to study the change in the corrosion properties induced by the treatment of the outer-surface of the stainless steel without modification of the bulk material. Different analytical techniques such as scanning electron microscopy (SEM), X-ray diffraction (XRD), and glow discharge optical emission spectrometry (GDOES) were used to characterize the laser-melted surface. The corrosion resistance was evaluated in a chloride solution at room temperature by electrochemical tests. The results sh…

Speciation of Copper in Enriched Agricultural Lime

2011

Agricultural liming materials are used to lower soil acidity and to improve microbial functionality and plant growth. A brownish colored agricultural lime was found to contain up to 180 mg kg ―1 Cu, an amount well above any fertilizing materials code threshold. The dark color of the milled material was due to ample black and brown dendrites consisting of the tectomanganate mineral romanechite (ideally (Ba,H 2 O) 2 (Mn 4+ ,Mn 3+ ) 5 O 10 ) and a mixture of the two nanocrystalline Fe oxides ferrihydrite and goethite. A four-step sequential extraction analysis of the lime powder was not sufficient to argue whether the Cu load was contained in the carbonate matrix or in the oxide dendrites, or,…