Search results for "Mullite"
showing 10 items of 24 documents
X-ray diffraction Warren–Averbach mullite analysis in whiteware porcelains: influence of kaolin raw material
2018
ABSTRACTCompositional and microstructural analysis of mullites in porcelain whitewares obtained by the firing of two blends of identical triaxial composition using a kaolin B consisting of ‘higher-crystallinity’ kaolinite or a finer halloysitic kaolin M of lower crystal order was performed. No significant changes in the average Al2O3 contents (near the stoichiometric composition 3:2) of the mullites were observed. Fast and slow firing at the same temperature using B or M kaolin yielded different mullite contents. The Warren–Averbach method showed increase of the D110 mullite crystallite size and crystallite size distributions with small shifts to greater values with increasing firing temper…
Mechanism of crystallization of fast fired mullite-based glass–ceramic glazes for floor-tiles
2006
Abstract The mechanism of crystallization from a B 2 O 3 -containing glass, with composition based in the CaO–MgO–Al 2 O 3 –SiO 2 system, to a glass–ceramic glaze was studied by different techniques. Glass powder pellets were fast heated, simulating current industrial tile processing methods, at several temperatures from 700 to 1200 °C with a 5 min hold. Microstructural study by field emission scanning electron microscopy revealed that a phase separation phenomenon occurred in the glass, which promoted the onset of mullite crystallization at 900 °C. The amount of mullite in the glass heated between 1100 and 1200 °C was around 20 wt%, as determined by Rietveld refinement. The microstructure …
Effect of boron oxide on the microstructure of mullite-based glass-ceramic glazes for floor-tiles in the CaO–MgO–Al2O3–SiO2 system
2006
Abstract The effect of increasing replacement of Al2O3 by B2O3 in a parent glass on the sintering and further crystallization of mullite was investigated. The composition of the parent glass was chosen in the mullite primary phase field of the CaO–MgO–Al2O3–SiO2 quaternary system. Glass powder pellets were heated under standard (10 °C/min and 2 h of hold time) and fast heatings (25 °C/min and 5 min of hold time) at different temperatures from 700 to 1190 °C. Sintering of B2O3-containing glasses took place in the range between 850 and 1050 °C. X-ray diffraction results showed that mullite formed as unique crystalline phase for glasses containing amounts of B2O3 larger than 6 wt%. For lower a…
Effect of NiO and/or TiO2 mullite formation and microstructure from gels
1998
Polymeric and colloidal gels with a constant molar ratio of (Al+Ni and/or Ti)/Si=3/1 and various (Al/Ni and/or Ti) ratios (up to 21.42 mol% NiO+TiO2) were prepared and used to study the effect of the precursor chemical homogeneity on mullite formation processes and the resulting microstructure. Both kinds of gel precursors were preheated at 750°C for 3 h in order to obtain appropriate gel-derived glasses for further thermal processing. After annealing for several time periods at temperatures between 750 and 1500°C, differences in crystallization pathways were observed. Polymeric gels crystallized Al–Si and NiAl2O4 spinels from the amorphous form at temperatures in the range between 900 and …
Microstructural evolution of mullites produced from single-phase gels
2007
The crystalline microstructure of mullites obtained by heating monophasic gels has been investigated. Gels with alumina to silica molar ratio of 3:2 (as in secondary mullite) and 2:1 (as in primary mullite) were prepared by gelling mixtures of aluminium nitrate and tetraethylorthosilicate. Phase transformations were induced by heating the gel precursors, with different final treatment temperatures between 1173 and 1873 K. The mullites formed as a result of thermal treatment were studied by means of X-ray diffraction, scanning electron microscopy and transmission electron microscopy. The crystalline structure (unit-cell parameters) and microstructure were determined from X-ray diffraction pa…
Microstructural analysis (Voigt function method) of mullite in whiteware triaxial porcelains
2020
Triaxial porcelains were produced of two whiteware blends containing kaolin B (of “high-crystallinity” kaolinite) or halloysitic kaolin M (also with “low-crystallinity” kaolinite) in two different industrial firing cycles (fast or slow) with final temperatures 1270 °C, 1300 °C, 1320 °C and 1340 °C. The crystalline microstructure of mullite in all porcelain samples was studied by X-ray diffraction through analysing 110 and 001 reflections using the Voigt function method and by optical and electron microscopy. Mean crystallite sizes were determined independently for both 110 and 001 diffraction directions as principal semi-quantitative characteristics for all sixteen specimens. They illustrat…
Thermal evolution and structural study of 2:1 mullite from monophasic gels
2006
Abstract Single phase mullite gels with composition 2Al 2 O 3 ·SiO 2 (2:1) were prepared by the slow hydrolysis method using aluminium nitrate nonahydrate and tetraethylorthosilicate as reagents. The evolution to mullite from gels was studied by infrared (IR) spectroscopy and X-ray diffraction (XRD). Gels thermally treated under fast schedules showed mullite formation below 900 °C. Compositional and microstructural changes in 2:1 mullites through the range of temperature from 900 to 1600 °C were determined by the measurement of lattice parameters and field emission scanning electron microscopy. The alumina-rich mullites formed at low temperatures become almost the nominal 2:1 at 1600 °C. Th…
X-ray diffraction microstructure analysis of mullite, quartz and corundum in porcelain insulators
2005
Abstract The X-ray diffraction microstructure analysis has been performed on commercial samples of the silica and alumina porcelain insulators obtained at 1300 °C, with the same time of firing. The study was carried out on mullite, corundum and quartz by applying several integral breadth methods (i.e. the Williamson–Hall analysis, the Langford method and the Halder–Wagner approximation) and the Fourier analysis (Warren–Averbach method). The apparent crystallite sizes determined for the mullite are direction-dependent (anisotropic) and within each group of samples, on average, the greatest values are obtained along the direction [0 0 1]. With regard to the microstructure of the corundum and …
XRD microstructural analysis of mullites obtained from kaolinite–alumina mixtures
2000
Abstract A microstructural study of mullite obtained by the reaction sintering of kaolinite–α–alumina mixtures in the range 1150–1700°C has been performed by using X-ray line profile analyses together with scanning and transmission electron microscopy equipped with microanalysis by energy dispersion (SEM-EDS, TEM-AEM). Two kinds of morphology corresponding to primary (elongated grains) and secondary (equiaxed grains) mullite have been observed. A bimodal crystallite size distribution has been detected through XRD microstructural analysis from 1300°C. The results obtained by this method are compared with SEM/TEM data.
Effect of some additives on the development of spinel-based glass-ceramic glazes for floor-tiles
2005
Abstract The feasibility of developing spinel-based glass-ceramic glazes from a glass with composition in the system ZnO–MgO–B 2 O 3 –Al 2 O 3 –SiO 2 was examined. To do it additional fluxes and/or nucleants were added to a parent glass before melting. Pressed pellets of powdered glasses were submitted to standard thermal treatments up to 1200 °C. The crystallization path and the microstructural development at several temperatures were followed by several experimental techniques. The results showed that additions of TiO 2 as nucleant or additional B 2 O 3 as flux to the chosen glass favored the crystallization of cordierite or mullite as main crystalline phase. Glasses which also contained …