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Pressure drop at low reynolds numbers in woven-spacer-filled channels for membrane processes: CFD prediction and experimental validation
2017
The energy consumption due to pumping power is a crucial issue in membrane processes. Spacers provide mechanical stability and promote mixing, yet increasing pressure drop. Woven spacers and their behaviour at low Reynolds numbers are less studied in the literature. Nevertheless, they are typical of some membrane technologies, as reverse electrodialysis (RED). RED is a promising technology for electric power generation by the chemical potential difference of two salt solutions within a stack equipped by selective ion-exchange membranes. The mechanical energy required for pumping the feed solutions, can dramatically reduce the net power output. In this work computational fluid dynamics (CFD)…
Experimental and computational investigation of heat transfer in channels filled by woven spacers
2017
Abstract Models of woven-type spacer-filled channels were investigated by Computational Fluid Dynamics (CFD) and parallel experiments in order to characterize the performance of Membrane Distillation (MD) modules. The case of overlapped spacers was analysed in a companion paper. Experiments were based on a non-intrusive technique using Thermochromic Liquid Crystals (TLC) and digital image processing, and provided the distribution of the local convective heat transfer coefficient on a thermally active wall. CFD simulations ranged from steady-state conditions to unsteady and early turbulent flow, covering a Reynolds number interval of great practical interest in real MD applications. A specif…
Investigation of heat transfer in spacer-filled channels by experiments and direct numerical simulations
2016
Abstract The analysis of flow fields and heat or mass transfer phenomena is of great importance in the optimum design of spacer-filled channel geometries for a variety of membrane-based processes. In the present work, models of spacer-filled channels often adopted in Membrane Distillation are simultaneously investigated by experiments and Computational Fluid Dynamics (CFD). Experiments rely on a non-intrusive technique, based on the use of Thermochromic Liquid Crystals (TLC) and digital image processing, and provide the local distribution of the convective heat transfer coefficient on a thermally active wall. CFD relies on steady-state (laminar flow) simulations in the lower end of the Reyn…
Power Consumption in Uncovered Unbaffled Stirred Tanks: Influence of the Viscosity and Flow Regime
2013
Notwithstanding the increasing industrial interest toward unbaffled tanks, available experimental information on their behavior is still scant, even for basic quantities such as the mechanical power drawn. In this work, the influence of the Reynolds and Froude numbers on the power consumption characteristics is presented for unbaffled stirred tanks operating both in nonaerated conditions (subcritical regime) and in aerated conditions (supercritical regime), i.e., when the free surface vortex has reached the impeller and the gas phase is ingested and dispersed inside the reactor. Experimental results obtained at various liquid viscosities show that power numbers obtained in subcritical condi…
CFD Simulation of Particle Suspension Height in Stirred Vessels
2004
Computational fluid dynamics (CFD) simulation capabilities for stirred solid–liquid dense systems are explored. These systems may give rise to the formation of a thick and well defined clear liquid layer in the upper part of the vessel, whose extension progressively reduces with increasing impeller speed. Experimental measurements of the suspension height (the height of the particle laden layer) were carried out at various agitation speeds for a variety of solid–liquid systems in a fully baffled transparent tank. A clear layer of liquid was actually observed in all runs, with the suspension height almost linearly dependent on agitation speed. CFD simulations of the above described systems w…
Design of a novel membrane-integrated waste acid recovery process from pickling solution
2019
Abstract Hydrochloric acid pickling is a common practice in steel manufacturing industry. During the process, acid is consumed to dissolve surface oxides and metals ions are accumulated in the solution, which becomes less effective with time. In addition, the costly and risky waste acid disposal is another issue affecting the hot-dip galvanizing industry. In this work, a novel sustainable waste acid recovery process from pickling solutions based on circular approach is proposed to tackle these issues. The innovative system allows (i) the continuous regeneration of pickling solutions to enhance process rate and performance and (ii) minimise the highly expensive and environmentally risky wast…
Flow and mass transfer in spacer-filled channels for reverse electrodialysis: a CFD parametrical study
2016
Abstract In reverse electrodialysis (RED) concentration polarization phenomena and pressure drop affect strongly the power output obtainable; therefore the channel geometry has a crucial impact on the system optimization. Both overlapped and woven spacers are commonly commercialised and adopted for RED experiments; the latter exhibit some potential advantages, such as better mixing and lower shadow effect, but they have been poorly investigated in the literature so far. In this work, computational fluid dynamics was used to predict fluid flow and mass transfer in spacer-filled channels for RED applications. A parametric analysis for different spacer geometries was carried out: woven (w) and…
CFD simulations of early- to fully-turbulent conditions in unbaffled and baffled vessels stirred by a Rushton turbine
2021
Abstract Laboratory scale unbaffled tanks provided with a top cover and a baffled tank both stirred by a Rushton turbine were simulated by carrying out RANS simulations. Three different turbulence models were adopted (k- ω SST, k- e and the SSG Reynolds stress model) to predict the flow field and the relevant performance parameters (power and pumping numbers) of the tank operated from early to fully turbulent conditions. CFD results were compared with literature experimental data and DNS simulation results to validate and properly compare the models. In the range of Reynolds numbers investigated, results showed that, for the unbaffled tank, the SSG model based on Reynolds stresses is a bett…
Blood vessels and feature points detection on retinal images
2009
In this paper we present a method for the automatic extraction of blood vessels from retinal images, while capturing points of intersection/overlap and endpoints of the vascular tree. The algorithm performance is evaluated through a comparison with handmade segmented images available on the STARE project database (STructured Analysis of the REtina). The algorithm is performed on the green channel of the RGB triad. The green channel can be used to represent the illumination component. The matched filter is used to enhance vessels w.r.t. the background. The separation between vessels and background is accomplished by a threshold operator based on gaussian probability density function. The len…
Clifford Algebra based Edge Detector for Color Images
2012
Edge detection is one of the most used methods for feature extraction in computer vision applications. Feature extraction is traditionally founded on pattern recognition methods exploiting the basic concepts of convolution and Fourier transform. For color image edge detection the traditional methods used for gray-scale images are usually extended and applied to the three color channels separately. This leads to increased computational requirements and long execution times. In this paper we propose a new, enhanced version of an edge detection algorithm that treats color value triples as vectors and exploits the geometric product of vectors defined in the Clifford algebra framework to extend …