Search results for "Numerical"
showing 10 items of 2002 documents
CNC Milling Machine Simulation in Engineering Education
2012
In this work an effective simulator for a CNC milling machine is presented. It has been developed in EMC2, a free Opens Source NC software running in Linux environment, developed by an international community. It can be installed on a common PC and is able to: control a CNC machine; read part programs; display the tool path; send instructions to the CNC machine for the cutting process. In this work a new feature has been implemented, which can both display a 3D model of the machine and simulate all the motions of the movable parts of a real 3 axis end milling machine. This simulator lets the users not only verify the toolpath but also detect any possible collision by using the very computer…
Cutting Temperatures Evaluation in Ceramic Tools: Experimental Tests, Numerical Analysis and SEM Observations
1994
The authors propose a multiple approach for the evaluation of cutting temperatures in ceramic tools. The first approach was the experimental evaluation of equitemperature lines, obtained in three-dimensional cutting by employing constant melting point powders scattered on planes parallel to rake face. In the second approach, a numerical finite element analysis was performed. At this step the determination of the percentage of total heat produced in the operation that flows into the tool was considered and, consequently, the temperature distribution within the whole volume of the insert. Finally, the examination of the crater zone with SEM microscopy confirmed the temperature levels as previ…
Determination of Nonuniform Residual Stresses Using the Ring-Core Method
1996
This paper considers residual stress analysis using the ring-core method. In particular, the so-called integral equation method is applied to evaluate nonuniform residual stress fields. The proposed method overcomes typical drawbacks of the incremental strain method which lead to incorrect results for strongly varying stress fields. The experimental results obtained with a specimen subjected to a bending load confirm the theoretical predictions.
Part program automatic check for three axis CNC machines
2001
Abstract The simulation and verification of NC codes for CNC machining is a very important task. The aim of this work is to limit the number of cutting tests needed to verify the right writing of the part program for a CN milling machine in the intent of saving time, human resources and money. This is obtained through the Boolean operation among solids, in AutoCAD environment, of the volume covered by the tool during the operations ruled by the part program.
Improving Formability in SPIF Processes through High Speed Rotating Tool: Experimental and Numerical Analysis
2013
Single-point incremental forming (SPIF) is a quite new sheet-forming process which offers the possibility to deform complex parts without dedicated dies using a single-point tool and a standard three-axis CNC machine. Although the process mechanics enables higher strains with respect to traditional sheet-forming processes, research has been focused on further increasing the maximum forming angle. In the paper, a new approach is used to enhance the material formability through a localized sheet heating as a consequence of the friction work caused by high speed rotating tool. Numerical simulation was utilized to relate the effect of temperature with the main field variables distribution in th…
Increasing understanding and confidence in THM simulations of engineered barrier systems
2020
Previous studies on the modelling of coupled thermo-hydro-mechanical (THM) processes in bentonite-based engineered barrier systems (EBSs) showed the sensitivity of the output quantities to changes in the input parameters. To investigate the effects of uncertainties on the modelling results, to improve the understanding of the coupled processes active in the repository near field and to gain in-depth understanding of model uncertainties of different codes, a sensitivity analysis and code comparison of EBS simulations was performed within the Task Force on Engineered Barrier Systems. The analysis included variations in material parameter values, boundary and initial conditions, considered phy…
Strength and ductility of RC jacketed columns: A simplified analytical method
2016
Abstract Reinforced concrete (RC) jacketing is a common method for retrofitting existing columns with poor structural performance. It can be applied in two different ways: if the continuity of the jacket is ensured, the axial load of the column can be transferred to the jacket, which will be directly loaded; conversely, if no continuity is provided, the jacket will induce only confinement action. In both cases the strength and ductility evaluation is rather complex, due to the different physical phenomena included, such as confinement, core–jacket composite action, preload and buckling of longitudinal bars. Although different theoretical studies have been carried out to calculate the confin…
A study of noise transmission through cylindrical shell using modal truncation approach
2011
International audience; The study of the vibroacoustic behaviour of cylindrical structure like aircraft fuselage requires the establishment of very large models, and the numerical results which can be obtained are often difficult to interpret. On the other hand, the study of simple structures such as cylindrical shells is useful to validate the criteria and tools that can be used to simplify the models of complex structures. The presented study concerns the sound transmission through a cylindrical shell coupled to a cavity and subjected to an incident acoustic wave. Noise reduction is obtained and validated by a numerical method which uses structural and acoustical modes. A criterion for se…
DSC: software tool for simulation-based design of control strategies applied to wastewater treatment plants.
2011
This paper presents a computer tool called DSC (Simulation based Controllers Design) that enables an easy design of control systems and strategies applied to wastewater treatment plants. Although the control systems are developed and evaluated by simulation, this tool aims to facilitate the direct implementation of the designed control system to the PC of the full-scale WWTP (wastewater treatment plants). The designed control system can be programmed in a dedicated control application and can be connected to either the simulation software or the SCADA of the plant. To this end, the developed DSC incorporates an OPC server (OLE for process control) which facilitates an open-standard communic…
A Critical Analysis on the Friction Modeling in Orthogonal Cutting of Steel
2007
Numerical simulation of cutting process is today moving towards two different directions. The former concerns the development of high performance codes able to approach the 3D phenomena, the latter is already focused on the study of some fundamental aspects whose full understanding may be strategic for the knowledge enhancing in this very complex field. In the paper this second way was pursued and a wide analysis on the numerical robustness of the 2D orthogonal cutting process is presented. In particular, the role played by the friction modeling is discussed taking into account a wide integrated numerical and experimental campaign.