Search results for "Orazio"
showing 10 items of 1348 documents
CNC Milling Machine Simulation in Engineering Education
2012
In this work an effective simulator for a CNC milling machine is presented. It has been developed in EMC2, a free Opens Source NC software running in Linux environment, developed by an international community. It can be installed on a common PC and is able to: control a CNC machine; read part programs; display the tool path; send instructions to the CNC machine for the cutting process. In this work a new feature has been implemented, which can both display a 3D model of the machine and simulate all the motions of the movable parts of a real 3 axis end milling machine. This simulator lets the users not only verify the toolpath but also detect any possible collision by using the very computer…
Joining by plastic deformation
2013
Abstract As the scale and complexity of products such as aircraft and cars increase, demand for new functional processes to join mechanical parts grows. The use of plastic deformation for joining parts potentially offers improved accuracy, reliability and environmental safety as well as creating opportunities to design new products through joining dissimilar materials. This paper aims to provide an overview of the state of the art in such joining processes, including cold welding, friction stir welding, self-pierce riveting, mechanical clinching and joining by forming. The paper includes description of the mechanism of joint formation, and analysis of joint performance and applicability.
Sustainability for 3DP Operations
2020
Sustainability is an essential consideration in manufacturing, and within this chapter a detailed appraisal is given to sustainability for 3D printing. An in-depth review of existing research is provided, and a cradle-to-grave assessment technique is shown to assess the environmental impact of 3D printed part.
ALE Simulation of Orthogonal Cutting: a New Approach to Model Heat Transfer Phenomena at the Tool-Chip Interface
2007
This paper presents a new procedure to evaluate the global heat transfer coefficient in orthogonal cutting. The knowledge of the actual heat transfer conditions is a fundamental issue as far as the life, tool wear and tool substitution interval are regarded. More in detail, an Arbitrary Lagrangian-Eulerian approach was utilised to model orthogonal cutting process and the numerical simulations were validated by making experimental tests for identifying cutting forces and internal tool temperatures. A mild steel was cut utilising both an uncoated (WC) and a coated (TiN) tool. On the basis of both experimental and simulative data, a consistent model of the global heat transfer coefficient as f…
A Critical Analysis on the Friction Modeling in Orthogonal Cutting of Steel
2007
Numerical simulation of cutting process is today moving towards two different directions. The former concerns the development of high performance codes able to approach the 3D phenomena, the latter is already focused on the study of some fundamental aspects whose full understanding may be strategic for the knowledge enhancing in this very complex field. In the paper this second way was pursued and a wide analysis on the numerical robustness of the 2D orthogonal cutting process is presented. In particular, the role played by the friction modeling is discussed taking into account a wide integrated numerical and experimental campaign.
User Activity Recognition for Energy Saving in Smart Homes
2015
Abstract Energy demand in typical home environments accounts for a significant fraction of the overall consumption in industrialized countries. In such context, the heterogeneity of the involved devices, and the non negligible influence of the human factor make the optimization of energy use a challenging task; effective automated approaches must take into account basic information about users, such as the prediction of their course of actions. Our proposal consists in learning customized structural models for common user activities for predicting the trend of energy consumption; the approach aims to lower energy demand in the proximity of predicted peak loads so as to keep the overall cons…
THE METAMODEL: A STARTING POINT FOR DESIGN PROCESSES CONSTRUCTION
2010
The construction of ad-hoc design processes following the Situational Method Engineering (SME) paradigm is currently carried out by adopting a set of phases for which, until now, no well defined techniques and guidelines have been established. The consequence is that organizations are very dependent on method designers' skills. In this paper, we propose an approach based on SME for constructing customized agent oriented design processes. Our approach adopts the metamodel as the most important factor leading to the selection and assembly of method fragments and an algorithm for establishing the instantiation order of metamodel elements. The algorithm makes the proposed approach repeatable a…
A Laboratory Scale Equipment to Relieve Force and Pressure in Cold Extrusion of Lead Hollow Components
2008
Nowadays, many researchers are involved in studies aimed to the explanation of some peculiar aspects regarding manufacturing processes. In this paper, an experimental campaign was carried out in order to reproduce tube extrusion starting from a cylindrical billet. In particular, the development of a proper equipment is presented: the aim was to measure both the total load, by using the testing machine load cell, and the local pressure value on the porthole. The latter task was carried out performing a proper system based on the use of a small load-cell. The tube was extruded with a good surface quality and the external area does not show any welding line evidence. Pure Lead was used for the…
3D finite element analysis of tool wear in machining
2008
Abstract The paper is focused on the 3D numerical prediction of tool wear in metal cutting operations. In particular, an analytical model, able to take into account the diffusive wear mechanism, was implemented through a specific subroutine. Furthermore, an advanced approach to model heat transfer phenomena at the tool–chip interface was included in the numerical simulation. The adopted simulation strategy gave the possibility to properly evaluate the tool wear. The 3D FEM results were compared with some experimental data obtained turning AISI 1045 steel using uncoated WC tool; a good agreement was found out.
Tuning Decision Support Toolsfor Environmentally Friendly Manufacturing Approach Selection
2017
Awareness about the environmental performance of manufacturing approaches has arisen. Comparative analyses of different manufacturing approaches as well as decision support methods should be developed in the field of metal shaping processes. The present paper aims at tuning a decision support tool for identifying when mass conserving approaches (forming based) are actually preferable over machining processes for manufacturing aluminum based components. A full LCA is developed for comparing the environmental performance of forming and machining approaches as the batch size and geometry complexity hang. The impact of the used metric on the comparative results is analyzed. Results reveal that …