Search results for "PRODUCTION"
showing 10 items of 7600 documents
Conceptual Overview of an Anthropocentric Training Station for Manual Operations in Production
2019
Abstract The paper presents a conceptual overview of a human-centred training station for manual operations (ATASMO). It identifies the main users of the system but also the long-tern targeted features of ATASMO. Moreover, the current implementation, its limitations and future work on ATASMO is synthetically presented.
Manufacturing processes as material and energy efficiency strategies enablers: The case of Single Point Incremental Forming to reshape end-of-life me…
2021
Abstract Making materials consumes about 21% of the global energy demand; concerning metals production, it accounts for about 8% of total global energy consumption. Circular economy strategies such as longer life, more intense use, repair, product upgrades, modularity, remanufacturing, component reuse, and open/closed-loop recycling are strategies to put in place urgently to reduce the environmental impact of raw material production. Although recycling of metals is the most used strategy and is being improved in terms of efficiency, it is mandatory moving towards more virtuous circular economy strategies, such as product/component reuse. In this paper a novel reuse strategy for sheet metal …
A Novel Solution for the Elimination of Mode Switching in Pump-Controlled Single-Rod Cylinders
2020
This paper concerns the stability issue of pump-controlled single-rod cylinders, known as mode switching. First, a review of the topic is provided. Thereafter, the most recently proposed solution for the elimination of mode switching is investigated and shown to result in unstable behavior under certain operating conditions. A theoretical analysis is provided demonstrating the underlying mechanisms of this behavior. Based on the analysis, a novel control strategy is proposed and investigated numerically. Proper operation and stability are demonstrated for a wide range of operating conditions, including situations under which the most recently proposed solution results in unstable behavior a…
A methodology for evaluating the influence of batch size and part geometry on the environmental performance of machining and forming processes
2016
Metallic material processing plays a significant role in terms of global environmental impact. As a result, energy- and resource-efficient strategies in the metal shaping technology domain need to be identified urgently. Recently, the scientific world has been paying more and more attention to the environmental impact analysis of manufacturing processes. Despite this increased attention, the state of the art in the domain of environmental impact analysis of metal shaping processes is still characterized by gaps in knowledge and in methodologies. In particular, metal forming processes are still not well documented, in terms of their environmental impact, and there is a lack of systematic and…
Collaborative Systems and Environments for Future Working Life: Towards the Integration of Workers, Systems and Manufacturing Environments
2017
While the industrial sector in Europe was previously strongly based on mass production technology, it is now moving towards highly customised products and thus to lot-size-one production. The change in production paradigm is strengthened by the emerging technologies. In small- and medium-sized enterprises (SMEs), this means, for example, the increased use of modern digital manufacturing tools, new additive manufacturing processes and novel engineering intelligence solutions. As a direct result, workers need to develop new skills and competences to effective work. From an educational perspective, it is especially critical that people with few prior successful experiences with fully applying …
A simulated annealing-based approach for the joint optimization of production/inventory and preventive maintenance policies
2017
Even if more reliable than the past, the performance of modern manufacturing systems is still affected by machine’s deteriorations and breakdowns. As a consequence, adequate maintenance programs must be implemented to adequately satisfy demands during manufacturing stops due to unexpected failures or preventive maintenance (PM) actions. Despite production and maintenance are closely related issues, their joint optimization has become an important research topic just during the last decade. Therefore, the present paper proposes a model for the combined optimization of production/inventory control and PM policies with the aim of minimizing the total expected cost per unit time. The model is f…
On the impact of recycling strategies on energy demand and CO2 emissions when manufacturing Al-based components
2016
Abstract The industrial world is facing the challenge of reducing emissions by means of energy- and resource-efficient manufacturing strategies. In some cases, the exerted emissions and the energy demands related to conventional manufacturing processes are not as intensive as those required to extract and produce the raw materials of which the workpieces are made. Therefore, the consciousness of the impact of material usage and the eco-informed choice of the end-of-life scenarios are both needed in view of sustainable development. Aim of this paper is to offer a contribution to a better understanding of the environmental impact of forming and machining processes, for the production of Al-ba…
Regenerative scheduling problem in engineer to order manufacturing: an economic assessment
2021
The dynamic production scheduling is a very complex process that may arise from the occurrence of unpredictable situations such as the arrival of new orders besides the ones already accepted. As a consequence, companies may often encounter several difficulties to make decisions about the new orders acceptance and sequencing along with the production of the existing ones. With this recognition, a mathematical programming model for the regenerative scheduling problem with deterministic processing times is formulated in the present paper to evaluate the economic advantage of accepting a new order in an engineer to order (ETO) manufacturing organization. The real case of an Italian ETO company …
A comparative assessment of energy demand and life cycle costs for additive- and subtractive-based manufacturing approaches
2020
Abstract The applicability domain of Additive Manufacturing (AM) processes, apart from technological and quality results, relies on environmental and cost performance. These aspects still need to be better understood. To this aim, comparative analyses with conventional manufacturing routes are needed. In this paper, empirical cost and energy requirement models are suggested to assess subtractive- (machining) and additive- (Electron Beam Melting) based manufacturing approaches for the production of Ti-6Al-4V components. A life-cycle perspective is adopted, and all the steps from the input material production to the post-AM processing operations and the use phase are included. The analyses ha…
Surface Characteristics of Machined Polystyrene with 3D Printed Thermoplastic Tool
2020
An effort is made in this work to appraise the surface characteristics of machined expandable polystyrene (EPS) with a novel 3D printed thermoplastic acrylonitrile-butadiene-styrene (ABS) tool. Linear grooves on EPS were made on a vertical milling machine that was modified to conduct experiments in the laboratory. The tests were designed as per the Taguchi L9 based factorial design of experimentation while varying process parameters such as depth of cut, spindle speed, and feed rate. The machining responses dimensional accuracy and surface roughness of the machined grooves were studied. Furthermore, the surface topography of the machined specimens was considered to investigate the mechanism…